Calculations
Fields Required for RBI Analyses
This topic provides a list of fields that are required in each family to calculate an RBI Criticality Analysis, RBI PRD Criticality Analysis, and an RBI Pipeline Analysis. Some fields are conditionally required, and these conditions are described in the Notes column in the following tables.
Fields Required to Calculate RBI Criticality Analyses
To calculate an RBI Criticality Analysis, values may be required in certain fields in the following families:
- Criticality Consequence Evaluation
- Criticality Env. Crack. Deg. Mech. Eval.
- Criticality Ext. Corr. Deg. Mech. Eval.
- Criticality Int. Corr. Deg. Mech. Eval.
- RBI Criticality Analysis
Criticality Consequence Evaluation family: The following table lists the fields in the Criticality Consequence Evaluation family that require values in order to calculate an RBI Analysis:
Field | Notes |
---|---|
Consequence Detection Time |
Required only for RBI Analysis records whose Criticality Item Type is not Heat Exchanger-Bundle. |
Consequence Isolation Time |
Required only for RBI Analysis records whose Criticality Item Type is not Heat Exchanger-Bundle. |
Corrosion Rate |
Required only for RBI Analysis records whose Criticality Item Type is Heat Exchanger-Bundle. |
Corrosion Rate Shell Side |
Required only for RBI Analysis records whose Criticality Item Type is Heat Exchanger-Bundle. |
Fill Height |
Required only for RBI Analysis records whose Criticality Item Type is Storage Tank. |
Flammable Leak Type |
Required only for RBI Analysis records whose Criticality Item Type is Heat Exchanger-Bundle and the leaking fluid is flammable. |
Foundation Type |
Required only for RBI Analysis records whose Criticality Item Type is Storage Tank. |
Initial Fluid Phase |
None |
Initial State Shell |
Required only for RBI Analysis records whose Criticality Item Type is Heat Exchanger-Bundle. |
Inspection Interval |
Required only for RBI Analysis records:
|
Leak Effect |
Required only for RBI Analysis records that are linked to Criticality Consequence Evaluation records whose Storage Takes contain Sand, Silt, Gravel, or Clay. |
Operating Pressure Shell Side |
Required only for RBI Analysis records whose Criticality Item Type is Heat Exchanger-Bundle. |
Percent Toxic |
Required only for RBI Analysis records that are linked to Criticality Consequence Evaluation records whose Toxic Fluid field contains a value. |
Product Unit Value |
Required only for the RBI Analysis records whose Criticality Item Type is the Heat Exchanger-Bundle. |
Rep Fluid Shell Side |
Required only for RBI Analysis records whose Criticality Item Type is Heat Exchanger-Bundle. |
Toxic Leak Type |
Required only for the RBI Analysis records whose Criticality Item Type is the Heat Exchanger-Bundle and the Leaking Fluid is toxic. |
Criticality Env. Crack. Deg. Mech. Eval. family
The following table lists the fields in the Criticality Env. Crack. Deg. Mech. Eval. family that require values in order to calculate an RBI Analysis:
Field | Notes |
---|---|
Date in Service |
Required only for RBI Analysis records that are linked to Criticality Env. Crack. Deg. Mech. Eval. records. |
Initial Potential |
Required only for RBI Analysis records that are linked to Criticality Env. Crack. Deg. Mech. Eval. records. |
Inspection Confidence |
Required only for RBI Analysis records that are linked to Criticality Env. Crack. Deg. Mech. Eval. records. |
Number of Inspections -or- Equivalent Number of Inspections (whichever is populated) |
Required only for RBI Analysis records that are linked to Criticality Env. Crack. Deg. Mech. Eval. records. |
Criticality Ext. Corr. Deg. Mech. Eval. family
The following table lists the fields in the Criticality Ext. Corr. Deg. Mech. Eval. family that require values in order to calculate an RBI Analysis:
Field | Notes |
---|---|
Date in Service |
Required only for RBI Analysis records that are linked to Criticality Ext. Corr. Deg. Mech. Eval. records. |
Estimated Rate |
Required only for RBI Analysis records that are linked to Criticality Ext. Corr. Deg. Mech. Eval. records whose Selected Corrosion Rate is Estimated. |
Inspection Confidence |
Required only for RBI Analysis records that are linked to Criticality Ext. Corr. Deg. Mech. Eval. records. |
Average Corrosion Rate |
Required only for RBI Analysis records that are linked to Criticality Ext. Corr. Deg. Mech. Eval. records whose Selected Corrosion Rate is Average. |
Number of Inspections -or- Equivalent Number of Inspections (whichever is populated) |
Required only for RBI Analysis records that are linked to Criticality Ext. Corr. Deg. Mech. Eval. records. |
Selected Corrosion Rate |
Required only for RBI Analysis records that are linked to Criticality Ext. Corr. Deg. Mech. Eval. records. |
Criticality Int. Corr. Deg. Mech. Eval. family
The following table lists the fields in the Criticality Int. Corr. Deg. Mech. Eval. family that require values in order to calculate an RBI Analysis:
Field | Notes |
---|---|
Date in Service |
Required only for RBI Analysis records that are linked to Criticality Int. Corr. Deg. Mech. Eval. records. |
Inspection Confidence |
Required only for RBI Analysis records that are linked to Criticality Int. Corr. Deg. Mech. Eval. records. |
Long Term Avg. Corr. Rate |
Required only for RBI Analysis records that are linked to Criticality Int. Corr. Deg. Mech. Eval. records whose Selected Corrosion Rate is Long Term Avg. |
Number of Inspections -or- Equivalent Number of Inspections (whichever is populated) |
Required only for RBI Analysis records that are linked to Criticality Int. Corr. Deg. Mech. Eval. records. |
Selected Corrosion Rate |
Required only for RBI Analysis records that are linked to Criticality Int. Corr. Deg. Mech. Eval. records. |
Short Term Avg. Corr. Rate |
Required only for RBI Analysis records that are linked to Criticality Int. Corr. Deg. Mech. Eval. records whose Selected Corrosion Rate is Short Term Avg. |
RBI Criticality Analysis family
The following table lists the fields in the RBI Criticality Analysis family that require values in order to calculate an RBI Analysis:
Field | Notes |
---|---|
Allowable Stress |
Required only for RBI Analysis records:
|
Area Humidity |
Required only for RBI Analysis records that are linked to Criticality Ext. Corr. Deg. Mech. Eval. records. |
Code Year |
Required only for RBI Analysis records whose Allowable Stress Override check box is not selected and whose Criticality Item Type is not Storage Tank. |
Criticality Item Type |
None |
Diameter |
Required only for RBI Analysis records:
|
Construction Code |
Required only for RBI Analysis records whose Allowable Stress Override check box is not selected. |
Design Pressure |
Required only for RBI Analysis records whose Allowable Stress Override check box is not selected. |
Design Temperature |
Required only for RBI Analysis records whose Allowable Stress Override check box is not selected. |
Is Entry Possible? | Required only for RBI Analysis records that are linked to Criticality Ext. Corr. Deg. Mech. Eval. records. |
Insulated |
Required only for RBI Analysis records that are linked to Criticality Ext. Corr. Deg. Mech. Eval. records. |
Joint Efficiency |
None |
Material Grade |
Required only for RBI Analysis records whose Allowable Stress Override check box is not selected.
|
Material Spec |
Required only for RBI Analysis records whose Allowable Stress Override check box is not selected.
|
Operating Pressure |
None |
Operating Temperature |
None |
Representative Fluid |
None |
Stress Lookup Table |
Required only for RBI Analysis records whose Allowable Stress Override check box is not selected. |
Susceptible to CUI |
Required only for RBI Analysis records:
|
Nominal Thickness |
None |
Tube Operating Press Channel |
Required only for RBI Analysis records whose Criticality Item Type is Heat Exchanger-Bundle. |
Fields Required to Calculate RBI PRD Criticality Analyses
Several fields in RBI families are required in order to calculate RBI PRD Criticality Analyses. If you try to calculate an RBI PRD Analysis and any required fields do not contain values, the analysis will not be calculated, and the Calculation Status dialog box will appear, displaying a list of the required fields that do not contain values. The required fields differ depending upon whether the RBI PRD Analysis contains a Leak Criticality Degradation Mech Evaluation record or an Over Pressure Criticality Degradation Mech Evaluation record.
Analyses Containing a Leak Record: The following lists describe the fields that are required in order to calculate RBI PRD Analyses that meet the following criteria:
-
They contain an Over Pressure Criticality Degradation Mech Evaluation record (i.e., a record belonging to the Criticality Over Pressure Deg. Mech. Eval. family).
-
They contain a Leak Criticality Degradation Mech Evaluation record (i.e., a record belonging to the Criticality Leak Deg. Mech. Eval. family).
The lists are categorized by the family to which the required fields belong.
PRD Consequence Evaluation:
-
Cost of Fluid
-
Environmental Cost
-
Unit Production Margin
-
Consequence for Protected Assets
Note: The Consequence for Protected Assets field is required only when the pressure relief device protects equipment.
Criticality Leak Deg. Mech. Eval.:
-
Date in Service
-
Service Severity - Leak
RBI PRD Criticality Analysis:
-
Criticality Item Type
-
Operating Pressure
Note: If the pressure relief device protects RBI Components, the Operating Pressure field is populated automatically from the Operating Pressure field in the driving RBI Component. If, however, the pressure relief device protects equipment, you must type a value in this field manually. -
Operating Temperature
-
PRD Discharge Location
-
Service Severity
-
Driving Component
Note: The Driving Component field must contain a value if the pressure relief device protects RBI Components. -
Damage Factor Class
Note: The Damage Factor Class field must contain a value if the pressure relief device protects equipment. -
PRD Relief Area
Note: The PRD Relief Area field is required and must contain a value greater than zero if the Multiple PRDs check box is selected. -
PRD Total Relief Area
Note: The PRD Total Relief Area field is required and must contain a value greater than zero if the Multiple PRDs check box is selected.
Criticality PRD Component - Relief Valve:
-
Inlet Size
-
Set Pressure
-
Rated Capacity
Analyses That Do not Contain a Leak Record: The following table lists the fields that are required in order to calculate RBI PRD Analyses that meet the following criteria:
-
They contain an Over Pressure Criticality Degradation Mech Evaluation record (i.e., a record belonging to the Criticality Over Pressure Deg. Mech. Eval. family).
-
They do not contain a Leak Criticality Degradation Mech Evaluation record (i.e., a record belonging to the Criticality Leak Deg. Mech. Eval. family).
The lists are categorized by the family to which the required fields belong.
PRD Consequence Evaluation:
-
Cost of Fluid
-
Environmental Cost
-
Unit Production Margin
-
Days to Repair
-
Consequence for Protected Assets
Note: The Consequence for Protected Assets field is required only when the pressure relief device protects equipment.
Criticality Over Pressure Deg. Mech. Eval.:
-
Date in Service
RBI PRD Criticality Analysis:
-
Criticality Item Type
-
Operating Pressure
Note: If the pressure relief device protects RBI Components, the Operating Pressure field is populated automatically from the Operating Pressure field in the driving RBI Component. If, however, the pressure relief device protects equipment, you must type a value in this field manually. -
Operating Temperature
-
Protected Equipment Type
Note: If the pressure relief device protects RBI Components, the Protected Equipment Type field is populated automatically based upon the value in the Criticality Item Type field in the driving RBI Component. If, however, the pressure relief device protects equipment, you must type a value in this field manually. -
PRD Discharge Location
-
Service Severity
-
Driving Component
Note: The Driving Component field must contain a value if the pressure relief device protects RBI Components. -
Damage Factor Class
Note: The Damage Factor Class field must contain a value if the pressure relief device protects equipment. -
PRD Relief Area
Note: The PRD Relief Area field is required and must contain a value greater than zero if the Multiple PRDs check box is selected. -
PRD Total Relief Area
Note: The PRD Total Relief Area field is required and must contain a value greater than zero if the Multiple PRDs check box is selected. -
MAWP (Maximum Allowable Working Pressure)
-
Next Inspection Date
Fields Required to Calculate RBI Pipeline Analyses
In order to calculate an RBI Pipeline Analysis, you are required to enter values in fields in the following families:
- Criticality Consequence Evaluation
- RBI Pipeline Analysis
- Criticality Ext. Corr. Deg. Mech. Eval.
- Criticality Int. Corr. Deg. Mech. Eval.
Criticality Consequence Evaluation family
The following table lists the fields in the Criticality Consequence Evaluation family that require values in order to calculate an RBI Pipeline Analysis:
Field | Notes |
---|---|
Soil Type | None |
High Value Area | None |
Population Density Adjustment | None |
High Consequence Area | None |
Criticality Ext. Corr. Deg. Mech. Eval.
The following table lists the fields in the Criticality Ext. Corr. Deg. Mech. Eval. family that require values in order to calculate an RBI Pipeline Analysis:
Field | Notes |
---|---|
Wall Thickness Loss | None |
Criticality Int. Corr. Deg. Mech. Eval.
The following table lists the fields in the Criticality Int. Corr. Deg. Mech. Eval. family that require values in order to calculate an RBI Pipeline Analysis:
Field | Notes |
---|---|
Wall Thickness Loss | None |
Criticality Third Party Deg. Mech. Eval.
The following table lists the fields in the Criticality Third Party Deg. Mech. Eval. family that require values in order to calculate an RBI Pipeline Analysis:
Field | Notes |
---|---|
Previous Damage | None |
Above Ground Facilities | None |
Public Education | None |
One Call System | None |
RBI Pipeline Analysis
The following table lists the fields in the RBI Pipeline Analysis family that require values in order to calculate an RBI Pipeline Analysis:
Field | Notes |
---|---|
Allowable Stress | None |
Built Prior to 1970 | None |
Code Year | None |
Construction Code | None |
Construction/Inspection Records Available | None |
Criticality Item Type | None |
Defects Reported | None |
Design Pressure | None |
Design Temperature | None |
Diameter | None |
Flow Rate | None |
Insulated | None |
Is CP System Present? | None |
Is Piggable? | None |
Joint Efficiency | None |
LMPA (Land Movement Potential) | None |
Material Grade | None |
Material Spec | None |
Nominal Thickness | None |
Operating Pressure | None |
Operating Temperature | None |
Pipeline Segment Type | None |
Representative Fluid | None |
SCADA | None |
SPA (Pressure Surge Adjustment) | None |
Stress Lookup Table | None |
Submerged at Water Crossing | If the value in the Pipeline Segment Type field is Above Ground, then the value in the Submerged at Water Crossing field is always No. |
Tube Nominal Thickness | None |
Tube Operating Press Channel | None |
Calculated Inventory
This topic has been intentionally excluded from the GE Digital APM product documentation website. This topic is available to you via the product documentation that is provided within the GE Digital APM system.
Calculating Equivalent Number of Inspections
This topic has been intentionally excluded from the GE Digital APM product documentation website. This topic is available to you via the product documentation that is provided within the GE Digital APM system.
Allowable Stress Calculation
This topic has been intentionally excluded from the GE Digital APM product documentation website. This topic is available to you via the product documentation that is provided within the GE Digital APM system.
- Stress Lookup Table: Piping
- Construction Code: ASME VIII DIV 1
- Code Year: 2010
- Material Spec: SA-106
- Material Grade: B
- Design Temperature: 100
Now, consider a Piping Stress record that contains the following values:
- Stress Lookup Table: Piping
- Construction Code: ASME VIII DIV 1
- Code Year: 2010
- Material Spec: SA-106
- Material Grade: B
- Metal Temperature: 100
- Allowable Stress: 20000
In this case, the values in the analysis match the values in the Piping Stress record. Therefore, the value in the Allowable Stress field is 20000.
- Use linear interpolation.
- Use the Allowable Stress value that corresponds to the next highest temperature in the range.
For example, consider a Piping Stress reference table that contains the following two records.
Record 1 | Record 2 | |
---|---|---|
Construction Code | ASME VIII DIV 1 | ASME VIII DIV 1 |
Code Year | 2010 | 2010 |
Material Spec | SA-106 | SA-106 |
Material Grade | B | B |
Metal Temperature | 100 | 200 |
Allowable Stress | 20000 | 18000 |
Now, consider an RBI analysis that contains the following values:
- Construction Code: ASME VIII DIV 1
- Code Year: 2010
- Material Spec: SA-106
- Material Grade: B
- Design Temperature: 150
For Tanks
Values in the following fields in an RBI Criticality Analysis datasheet are used to calculate the value in the Allowable Stress field:
- Stress Lookup Table
- Construction Code
- Code Year
- Material Spec
- Material Grade
- Course Number
- Tensile Strength (from the Tank Stress record)
- Yield Strength (from the Tank Stress record)
Depending on the value in the Stress Lookup Table field, the values in the rest of the aforementioned fields are populated with the values in the corresponding fields in the PV Stress, Piping Stress, and Tank Stress Reference Tables. For example, if the value in the Stress Lookup Table field is Piping, then the value in the Code Year field is populated with the value in the Code Year field in the Piping Stress Reference Table.
If the value in the Course Number field is 1 or 2, then Allowable Stress is calculated as follows:
Allowable Stress = Minimum (0.80 x Yield Strength, 0.429 x Tensile Strength)
Otherwise, Allowable Stress is calculated as follows:
Allowable Stress = Minimum (0.88 x Yield Strength, 0.422 x Tensile Strength)
About the Non-Intrusive Requirement Met Field
This topic has been intentionally excluded from the GE Digital APM product documentation website. This topic is available to you via the product documentation that is provided within the GE Digital APM system.