Policy Examples

Suppose that a certain motor is known to fail when it exceeds a temperature of 200 degrees. Part of the strategy for maintaining the motor might be to create a policy that continually monitors the motor's temperature.

In this example, temperature readings are gathered as DA Readings associated with an OPC Tag record.

Policy Model

Policy Logic Summary

If the temperature of the motor exceeds 200 degrees, an email message will be sent to the responsible analyst. This policy would likely be configured to execute automatically when records belonging to a policy instance are updated.

Individual Node Descriptions

Node Name	Node Type	Description
Temperature	OPC Tag	Represents the OPC Tag records whose associated reading values are inputs to the policy. The specific OPC Tag records that this policy monitors are identified by the policy instances belonging to this policy.
Analyst	User	Represents the user records whose information is used by the policy. The specific user records used by this policy are identified by the individual policy instances belonging to this policy. Note: User nodes represent records in the Security User and Human Resource families.
DA Reading Value > 200	Comparison	Defines the logic that will be applied to values associated with the OPC Tag records that the OPC Tag node represents. Specifically, this Condition node specifies that the policy logic will continue (i.e., an email message will be sent) only when a DA Reading Value is greater than or equal to 200.
Email Contact	Email Contact	Represents an action to send an email message. The email message will be sent to the email address defined in the specific user record that is included in the corresponding policy instance.

Policy Instance

A policy instance that is associated with this policy might look like this:

...where:

The specific OPC Tag record is A1113F.
The User ID associated with the specific user record is bwilliams.

When this policy is executed, if the OPC Tag record A1113F has a DA Reading Value that is greater than or equal to 200, the GE Digital APM system will send an email message to the user with the User ID bwilliams.

If you want to apply the same logic to monitor the temperatures of additional motors, you can define an additional policy instance for each specific OPC Tag record whose related DA Reading Values contain the temperature readings for the motors that you want to monitor.

Monitoring a Single Value

Suppose a factory contains a heat exchanger shell, which can fail as a result of hot hydrogen attack. Part of the mitigation strategy for the heat exchanger shell, therefore, is to monitor the temperature of the process stream exposed to the shell component to ensure that it does not exceed 600 degrees Fahrenheit.

Context

The following table outlines how this policy is used within a larger workflow that also includes other GE Digital APM modules or features.

Step	Module	Task
1	RBI	Assess the risk of loss of containment for a heat exchanger shell, which is associated with the damage mechanism Hot Hydrogen Attack.
2	Process Data Integration	The GE Digital APM System automatically creates an OPC Tag record for the location on the heat exchanger shell where the process stream temperature is monitored and recorded (using a process historian).
3	AHM	Create a Health Indicator record based on the OPC Tag record.
4	Policy Designer	Create a policy to monitor the temperature values that are stored in the process historian.

Policy Model

Policy Logic Summary

If the temperature of the heat exchanger shell rises above 600 degrees Fahrenheit more than once:

A Policy Recommendation record will be created and configured to create a work request for immediate corrective action.
An email message will be sent to a process engineer.

This policy would likely be configured with a scheduled execution of once a week.

Individual Node Descriptions

Node Name	Node Type	Description
Temperature	OPC Tag	Provides reading values that are passed to the Above 600 F node.
Above 600 F	Threshold Statistics	Compares the collection of reading values returned by the Temperature node to the threshold value 600. If any reading values are greater than or equal to 600, the Count > 1 node is evaluated.
Count > 1	Comparison	Compares 1 to the number of times that the reading values were greater than or equal to 600.
Create Recommendation	Create Recommendation	Creates a Policy Recommendation record.
Email Contact	Email Contact	Sends an email message.
Engineer	User	Supplies a User ID and email address to the Email Contact node.
Asset	Entity	Represents the asset to which the Policy Recommendation record will be linked.

Monitoring Multiple Values

Suppose a factory contains a highly critical pump, which can pose risk if one of its bearings fails. Part of the mitigation strategy for the pump, therefore, is to perform a vibration analysis and monitor multiple variables in order to create a composite view of the pump's condition.

Context

The following table outlines how this policy is used within a larger workflow that also includes other GE Digital APM modules or features.

Step	Module	Task
1	ASM	Assess the risk of bearing failure for the pump.
2	Process Data Integration	The GE Digital APM System automatically creates an OPC Tag record for the locations on the pump where the vibration, pressure, temperature, and flow are monitored and recorded (using an external process historian).
3	AHM	Create Health Indicator records based on the OPC Tag records.
4	Policy Designer	Create a policy to monitor the values that are stored in the process historian.

Policy Model

Policy Logic Summary

If the pump conditions indicate a pending failure (i.e., all of the conditions specified in the policy logic are true):

A Policy Recommendation record will be created and configured to create a work request for immediate corrective action.
An email message will be sent to a reliability engineer.
The corresponding policy instance will be deactivated so that only one recommendation is created and only one email is sent for the same failure condition.

Individual Node Descriptions

Node Name	Node Type	Description
Bearing Temp	OPC Tag	Provides DA Reading Values that are evaluated by the Bearing Temp > 200 node.
Pressure	OPC Tag	Provides DA Reading Values that are evaluated by the Pressure < 100 node.
Flow	OPC Tag	Provides DA Reading Values that are evaluated by the Flow > 200 node.
Vibration Alert	AMS Asset	Provides information about alerts related to AMS Asset records. This information is evaluated by the Vibration Alert = True node.
Vibration Level	Measurement Location	Provides Measurement Location readings that are evaluated by the Last Reading and Value > .15 nodes.
Asset	Entity	Represents the Equipment family and supplies a criticality indicator to the Condition node Criticality Indicator = A.
Pressure < 100	Comparison	Evaluates the process historian pressure readings to determine if any readings are less than 100.
Bearing Temp > 200	Comparison	Evaluates the process historian temperature readings to determine if any readings are greater than 200.
Flow > 200	Comparison	Evaluates the process historian flow readings to determine if any readings are greater than 200.
Vibration Alert = True	Comparison	Evaluates AMS Asset records to determine if any are linked to AMS Asset Alert records with the value True in the Active field.
Last Reading	Last	Evaluates the collection of readings associated with the Vibration Level node and returns the last row in the collection, which, in this case, contains the most recent reading.
Value > .15	Comparison	Evaluates the value in the Value field of the Measurement Location reading returned by the Last Reading node to determine if it is greater than .15.
Criticality Indicator = A	Comparison	Evaluates the value in the Criticality Indicator field in the Equipment record to determine if it contains the value A.
Engineer	User	Supplies user information to the Create Recommendation and Email Contact nodes.
Create Recommendation	Create Recommendation	Creates a Policy Recommendation record if all of the preceding conditions are met.
Deactivate This Instance	Deactivate This Instance	Deactivates automatically the policy instance whose values caused the Deactivate This Instance node to be executed.
Email Contact	Email Contact	Sends an email message.

Creating Health Indicator Value records

The policy in this example illustrates how you can manipulate multiple readings to create health indicator readings that represent the overall health of an asset.

Suppose you are using Asset Health Manger to monitor the health of a pump using the following indicators, which are tracked using Health Indicator records whose primary source records are Measurement Location records:

Flow Rate
Pressure
Lubrication
General operation
Vibration

You can use Asset Health Manager to evaluate the health of the pump in terms of these individual indicators by viewing gauges and trends for them on an individual basis. But you might also want to evaluate the overall health of the pump as a composite view of all of these underlying factors. If so, you can create a policy that facilitates this.

Context

The following table outlines how this policy is used within a larger workflow that also includes other GE Digital APM modules or features.

Step	Module	Task
1	Rounds	Create the Measurement Location records that will be used to measure the pump's conditions. Complete the Rounds workflow to yield reading values for those checkpoints.
2	Asset Health Manager	Create Health Indicator records based on the Measurement Location records.
3	Policy Designer	Create a policy to monitor the values that are stored in the Health Indicator records and create a new health indicator that indicates the overall health of the pump.

Policy Model

Policy Logic Summary

The values in the existing Health Indicator records will be used in calculations that determine an overall, single value that provides a composite view of the pump's health. This calculated value is stored in a Health Indicator Value record that gets created automatically each time the policy is executed and is linked to a different Health Indicator record that will be used to evaluate the overall health of the pump.

This policy would likely be configured with a scheduled execution of once a day.

Individual Node Explanation

Node Name	Node Type	Description
Flow, Pressure, Lube Check, Ops Check, and Vibration	Health Indicator	Represents various existing Health Indicator records whose primary source records are Measurement Locations. These records provide the values used in successor nodes to determine the overall health of the pump.
Alert Level + 1	Add	Adds 1 to the value in the Alert Level field in the corresponding Health Indicator record. The resulting value (n+1) is used as the denominator in the successor Divide nodes.
20 / <Health Indicator name> Alert	Divide	Divides 20 by the result of the corresponding Add node. This value represents the Health Index contribution for each node. 20 is used as the numerator to ensure that each individual Health Indicator has equal weight, (i.e., since there are five Health Indicators, 20 is one-fifth of 100).
Various	Add	Combines the results from the Division nodes. This sum represents the overall health index of the pump on a numeric scale between 1 and 100, where a higher value is better than a lower value.
Round to nearest integer	Round	Rounds the value of the overall health index to the nearest integer.
Health Index		Adds the rounded value of the overall health index to a new Health Indicator Value record and links the record to a Health Indicator record.
Health Indicator	Health Indicator	Represents the Health Indicator record to which the Health Indicator Value record will be linked when the policy is executed.

Creating and Updating a Policy Event Record

Suppose a factory contains a heat exchanger, which can fail as a result of hot hydrogen attack. Part of the mitigation strategy for the heat exchanger shell, therefore, is to monitor the temperature of the process stream exposed to the shell component to ensure that it does not exceed 600 degrees Fahrenheit. Specifically, the organizational policy dictates that all operation above 550 degrees Fahrenheit will be recorded so that mechanical integrity experts can evaluate the risk related to exceeding a safe operating temperature.

Context

The following table outlines how this policy is used within a larger workflow that also includes other GE Digital APM modules or features.

Step	Module	Task
1	RBI	Assess the risk of loss of containment for a heat exchanger shell, which is associated with the damage mechanism Hot Hydrogen Attack.
2	Process Data Integration	The GE Digital APM System automatically creates an OPC Tag record for the location on the heat exchanger shell where the process stream temperature is monitored and recorded (using a process historian).
3	Policy Designer	Create a policy that monitors the temperature values that are stored in the process historian and creates and updates a Policy Event record.

Policy Model

Policy Logic Summary

If the temperature of the process stream exposed to the exchanger shell:

Rises to or above 550 degrees Fahrenheit, a Policy Event record will be created.
Falls back below 550 degrees Fahrenheit (after rising to or above 550 degrees Fahrenheit), the Policy Event record will be updated to indicate that the event has closed.

This policy would likely be configured to execute automatically when records belonging to a policy instance are updated.

Individual Node Descriptions

Node Name	Node Type	Description
Temperature	OPC Tag	Provides reading values that are passed to the Latest Temperature Reading node.
Latest Temperature Reading	Last	Provides reading values that are passed to the Value ≥ 550 and Value < 550 nodes for evaluation.
Value ≥ 550	Comparison	Compares the reading value returned by the Latest Temperature Reading node. If the reading value is greater than or equal to 550, the Create Event node is triggered.
Value < 550	Comparison	Compares the reading value returned by the Latest Temperature Reading node. If the reading value is less than 550, the Close Event node is triggered.
Asset	Entity	Represents the asset that is associated with the Policy Event record that is created by the Create Event node.
Create Event (High temperature excursion)	Create Event	Creates a Policy Event record.
Close Event (High temperature excursion)	Close Event	If there is an open Policy Event record for this instance of the policy, updates the record to indicate that the event is now closed.

Creating an Entity Record and Linking it to Another Record

The policy in this example illustrates how you can use a policy to monitor certain conditions and, in a specific scenario, create new entity and relationship records in the GE Digital APM database.

Suppose that you are a Rounds user and you know that when a reading value exceeds a certain threshold, a recommendation should be created for a mobile Rounds user to address the situation. You can configure a policy to monitor these conditions and then create an OPR Recommendation that mobile Rounds users can then view on a handheld device as they complete their routes.

Context

The following table outlines how this policy is used within a larger workflow that also includes other GE Digital APM modules or features.

Step	Module	Task
1	Rounds Designer	Create a Route with Measurement Locations and define the threshold values for readings.
2	Rounds Data Collection	Enter new readings for Measurement Locations on a Route.
3	Policy Designer	Create a policy to monitor the reading values and create a new OPR Recommendations if the threshold limits are exceeded and an OPR recommendation has not been added since the reading value was taken.
4	Rounds Data Collection or Rounds Designer	View the recommendations on a handheld device or in Route Manager and take any action necessary.

Policy Model

Policy Logic Summary

If a reading value is recorded that exceeds the Upper Level 2 threshold, an OPR Recommendation will be created and linked to the associated Equipment and Measurement Location. There is also a check to see if an OPR Recommendation was already created since the reading was taken, in which case a Recommendation will not be created.

This policy would likely be configured to execute automatically when records belonging to a policy instance are updated.

Individual Node Descriptions

Node Name	Node Type	Description
Measurement Location	Measurement Location	Provides reading values that are evaluated by the policy.
Last Reading	Last	Represents the most recent reading associated with the Measurement Location.
≥ Upper Level 2	Greater Than or Equal To	Compares the most recent reading with the Upper Level 2 threshold value defined for the Measurement Location. If the reading is greater than or equal to the threshold value, the successor nodes are executed.
Query Recent OPR Recs for ML	Query	Gets any OPR Recommendations that are linked to the Measurement Location, where the created date is after the date and time of the most recent reading.
Count Recent OPR Recs	Count	Calculates the number of results returned by the Query node.
Count Recent Recs > 0	Greater Than	Determines whether any OPR Recommendations linked to the Measurement Location were created after the date and time of the most recent reading. If there were not, the successor nodes are executed.
Create Entity OPR Rec	Create Entity	Creates a new OPR Recommendation record using various data from the Measurement Location, Equipment, and the Last Reading nodes.
Equipment	Entity	Represents the piece of equipment related to the Measurement Location.
Create Relationship Equip Has Recommendations	Create Relationship	Creates a relationship between the OPR Recommendation record being created and the Equipment record represented by the Equipment node.
Create Relationship ML has OPR Recommendations	Create Relationship	Creates a relationship between the OPR Recommendation record being created and the Measurement Location record represented by the Measurement Location node.

Creating a Production Event Record

The policy in this example illustrates how you can analyze relevant readings from external systems (e.g., process historians), and, when certain conditions are met, create a Production Event record to trigger the Production Loss Analysis workflow.

Context

The following table outlines how this policy is used within a larger workflow that also includes other GE Digital APM modules or features.

Step	Module	Task
1	Process Data Integration	Set up tags in your process historian to monitor parameters that indicate whether a process is operating as expected.
2	Policy Designer	Define a policy and set up instances to analyze the data received from the process historian that will identify conditions indicating a process interruption and create a Production Event record if this occurs.
3	Production Loss Analysis	Investigate the production event and update the Production Event record with the findings, including the root cause of the event and the related losses. This information will then be used in a production reliability analysis.

Policy Model

Policy Logic Summary

If the speed of a conveyor falls below the minimum operating speed, and the speed reduction was not commanded, a Production Event record is created. The policy could be expanded to also send an email message is sent to the responsible engineer.

This policy would likely be configured to execute automatically when the values associated with the OPC Tag Speed Signal node are updated.

Individual Node Descriptions

Node Name	Node Type	Description
OPC Tag Speed Signal	OPC Tag	Represents the speed of a conveyor. Changes in values associated with this node trigger the policy execution.
DA Reading < 1.2	Less Than	Compares the speed of the conveyor with the minimum operating speed of 1.2 ft/sec.
OPC Tag Throttle Signal	OPC Tag	Represents the throttle signal of a conveyor.
Filter Values for Last 5 minutes	Collection Filter	Filters the throttle signal values to only those from the last 5 minutes (i.e., the 5 minutes prior to the speed of the conveyor falling below 1.2 ft/sec).
Average	Average	Determines the average throttle signal for the last 5 minutes.
Average < 1.5	Less Than	Compares the average throttle signal with 1.5 ft/sec to determine whether the speed reduction was commanded.
And	And	Evaluates the preceding logic branches and allows policy execution to continue only when the speed of the conveyor falls below 1.2 ft/sec and the average throttle signal for the last 5 minute was not less than 1.5 ft/sec.
Production Unit	Entity	Represents a Production Unit record.
Equipment	Entity	Represents the conveyor being monitored.
Create Production Event Un-commanded speed reduction	Create Production Event	When all prior conditions are met (i.e., policy logic indicates that the speed reduction was not commanded), creates a new Production Event record. The properties for the Create Production Event node are configured such that the new record is linked to the related Production Unit record and the Equipment record representing the conveyor is defined as the causing asset.