General Reference
FMEA Data Model
The following diagram shows how the families used in FMEA are related to one another.
In the preceding diagram:
- The RCM FMEA Asset box represents a single RCM FMEA Asset record within an analysis. The RCM FMEA Analysis record can be linked to multiple RCM FMEA Asset records, each of which can optionally be linked to an Equipment or Functional Location record.
- The Equipment or Functional Location box represents the Equipment or Functional Location family for which the Is RCM FMEA Asset, Has Recommendations, and Has Tasks have been defined between that family and the specified predecessor or successor.
- When an RCM FMEA Recommendation record is created for the analysis, the Recommendation record is linked to the Equipment or Functional Location record to which the RCM FMEA Asset record is linked.
- When an RCM FMEA Recommendation record is promoted to an Action record, the Action record will be linked to a Proposed Strategy record and associated with the Equipment or Functional Location record. For details, see the ASM help.
In addition to the families included in the preceding image, the following families are used by the Decision Logic Builder in FMEA:
- Decision Tree Consequence
- Decision Tree Response
- Decision Tree Structure
Within the baseline APM family hierarchy, these families are subfamilies of the APM Reference Tables family. Baseline records are provided in each of these families to support the Decision Logic Builder functionality.
Entity and Relationship Families used in FMEA
The following table provides a summary of the entity families and relationship families that are used to develop an FMEA Analysis.
Records in this entity family: | ...Can be linked to records in this entity family: | ...Through a relationship definition on this relationship family: |
---|---|---|
RCM FMEA Analysis | RCM FMEA Asset | Has RCM FMEA Asset |
RCM FMEA Asset | RCM FMEA Failure Mode | Has RCM FMEA Failure Mode |
RCM FMEA Failure Effect | RCM FMEA Recommendation | Has RCM FMEA Recommendation |
RCM FMEA Failure Mode | RCM FMEA Failure Effect | Has RCM FMEA Failure Effect |
The following families and relationships are also used by FMEA but not within the analysis itself.
Records in this entity family: | ...Can be linked to records in this entity family: | ...Through this relationship: | Purpose |
---|---|---|---|
RCM FMEA Analysis | Human Resource | Has RCM FMEA Team Member | Facilitates the construction of the RCM Analysis Team Members list. Through this relationship, Human Resource records are linked directly to the RCM FMEA Analysis record. |
RCM FMEA Analysis | RCM FMEA Task | Has Tasks | Allows Task records generated from Recommendation records to be linked to the RCM FMEA Analysis record for which the recommendation was created. Note that in the current version of APM, RCM FMEA Task records cannot be created from RCM FMEA Recommendation records. Instead, RCM FMEA Recommendation records can be used to create Action records in ASM. This relationship still exists, however, to support legacy RCM FMEA Task records. |
RCM FMEA Analysis | RCM FMEA Template | Has Templates | Facilitates the creation of FMEA Templates. |
RCM FMEA Asset | Asset Strategy | Has Strategy | Facilitates the promotion of RCM FMEA Asset records to Asset Strategy records via Recommendation Management. This link is established when an RCM FMEA Analysis is linked to a physical or "virtual" piece of equipment or location for which you have defined Recommendation records. |
RCM FMEA Asset | Asset Strategy Template | Has Strategy | Facilitates the promotion of RCM FMEA Asset records to Asset Strategy Template records via Recommendation Management. This link is established when an RCM FMEA Analysis is linked to a "virtual" piece of equipment or location for which you have defined Recommendation records. |
RCM FMEA Asset | RCM FMEA Task | Has Tasks | Allows RCM FMEA Asset records to be linked to RCM FMEA Task records. This link is established only when a Task record is generated from a recommendation where the related RCM FMEA Asset record (i.e., the RCM FMEA Asset record that is linked to the RCM FMEA Analysis record) is not linked to an Equipment or Functional Location record. Note that in the current version APM, RCM FMEA Task records cannot be created from RCM FMEA Recommendation records. Instead, RCM FMEA Recommendation records can be used to create Action records in ASM. This relationship still exists, however, to support legacy RCM FMEA Task records. |
RCM FMEA Asset | RCM FMEA Template | Has Templates | Facilitates the creation of FMEA Templates. |
RCM FMEA Asset | Task History | Has Task History | Facilitates the rejection of RCM FMEA Task records that are linked to RCM FMEA Asset records. When you reject an RCM FMEA Task record, a Task History record is created and linked to the RCM FMEA Asset record through the Has Task History relationship. |
RCM FMEA Failure Effect | RCM FMEA Template | Has Templates | Facilitates the creation of FMEA Templates. |
RCM FMEA Failure Mode | RCM FMEA Template | Has Templates | Facilitates the creation of FMEA Templates. |
RCM FMEA Recommendation | Mitigates Risk |
Risk Assessment | Allows you to determine how a recommendation mitigates a risk. |
RCM FMEA Recommendation | RCM FMEA Task |
Has Tasks | Allows RCM FMEA Recommendation records to be linked to RCM FMEA Task records that are generated from those recommendations. Note that in the current version of APM, RCM FMEA Task records cannot be created from RCM FMEA Recommendation records. Instead, RCM FMEA Recommendation records can be used to create Action records in ASM. This relationship still exists, however, to support legacy RCM FMEA Task records. |
RCM FMEA Recommendation | RCM FMEA Template | Has Templates | Facilitates the creation of FMEA Templates. |
FMEA Security Groups
The following table lists the baseline Security Groups available for users within this module, as well as the baseline Roles to which those Security Groups are assigned.
Security Group | Roles |
---|---|
MI ASI Administrator |
MI Strategy Admin |
MI RCM User |
MI Strategy Admin MI Strategy Power MI Strategy User |
MI RCM Viewer |
MI APM Viewer MI Strategy Admin MI Strategy Power MI Strategy User |
The baseline family-level privileges that exist for these Security Groups are summarized in the following table.
Family Caption | MI RCM User | MI RCM Viewer |
---|---|---|
Entity families | ||
Action |
View |
View |
Asset Criticality Analysis System |
View |
None |
Consequence Definition |
View |
View |
Decision Tree Consequence |
View |
View |
Decision Tree Response |
View |
View |
Decision Tree Structure |
View |
View |
Human Resource |
View, Update, Insert, Delete |
View |
Mitigates Risk |
View, Update, Insert, Delete |
View |
Probability Definition |
View |
View |
Protection Level |
View |
View |
RCM FMEA Analysis |
View, Update, Insert, Delete |
View |
RCM FMEA Asset |
View, Update, Insert, Delete |
View |
RCM Function |
View, Update, Insert, Delete |
View |
RCM Functional Failure |
View, Update, Insert, Delete |
View |
RCM FMEA Failure Mode |
View, Update, Insert, Delete |
View |
RCM FMEA Failure Effect |
View, Update, Insert, Delete |
View |
RCM FMEA Recommendation |
View, Update, Insert, Delete |
View |
RCM FMEA Template |
View, Update, Insert, Delete |
View |
RCM FMEA Task |
View, Update, Insert, Delete |
View |
Reference Documents |
View, Update, Insert, Delete |
View |
Risk Assessment |
View, Update, Insert, Delete |
View |
Risk Category |
View |
View |
Risk Matrix |
View |
View |
Risk Rank |
View, Update, Insert, Delete |
View |
Risk Threshold |
View |
View |
Site Reference |
View |
View |
Task History Note: The Task History relationship family is inactive in the baseline APM database.
|
View, Update, Insert, Delete |
View |
Relationship Families | ||
Has Associated Recommendation |
View |
View |
Has Consolidated Recommendations |
View |
View |
Has Driving Recommendation |
View |
View |
Has RCM FMEA Team Member |
View, Update, Insert, Delete |
View |
Has RCM FMEA Analysis |
View, Insert, Delete |
None |
Has RCM FMEA Asset |
View, Update, Insert, Delete |
View |
Has RCM Function |
View, Update, Insert, Delete |
View |
Has RCM Functional Failure |
View, Update, Insert, Delete |
View |
Has RCM FMEA Failure Mode |
View, Update, Insert, Delete |
View |
Has RCM FMEA Failure Effect |
View, Update, Insert, Delete |
View |
Has RCM FMEA Recommendation |
View, Update, Insert, Delete |
View |
Has Reference Values |
View |
View |
Has Recommendations |
View, Update, Insert, Delete |
View |
Has Reference Documents |
View, Update, Insert, Delete |
View |
Has Risk |
View |
None |
Has Risk Category |
View, Update, Insert, Delete |
View |
Has Site Reference |
View |
View |
Has Superseded Recommendations |
View |
View |
Has Task History Note: The Has Task History relationship family is inactive in the baseline APM database.
|
View, Update, Insert, Delete |
View |
Has Tasks |
View, Update, Insert, Delete |
View |
Has Templates |
View, Update, Insert, Delete |
View |
Is Based on RCM FMEA Failure Effect |
View |
View |
Is RCM FMEA Asset |
View, Update, Insert, Delete |
View |
With these privileges, any user who is a member of the MI RCM User Security Group will have access to ALL records involved in FMEA Analyses. In addition to these baseline privileges, which you can grant by assigning users to the MI RCM User Security Group, you will need to grant FMEA users permission to the Equipment or Functional Location family if it is related to the RCM FMEA Asset family through the Is RCM FMEA Asset relationship.
- The current page on your desktop (create shortcut), in an email message, or on a Home Page.
- Help: Displays the context-sensitive Help topic for the FMEA Team Members page for FMEA Templates.
FMEA System Code Tables
The following System Code Table is used by FMEA.
Table ID |
Table Description |
Function |
---|---|---|
SC_RECOM_RESOURCE |
Recommended Resource |
Use to populate the Recommended Resource list in RCM FMEA Recommendation records. |
FMEA URLs
There are two URL routes associated with FMEA: fmea/overview and strategy/fmea. The following table describes the various paths that build on the routes, and the elements that you can specify for each.
Element | Description | Accepted Value(s) | Notes |
---|---|---|---|
fmea/overview: Displays the FMEA Overview page. strategy/fmea/analysis/<EntityKey>: Displays a specific analysis based on the entity key. | |||
<EntityKey> | Specifies the analysis that you want to access. | Any numeric Entity Key that corresponds to an existing analysis. | Displays the specified analysis in a new tab. |
strategy/fmea/template/<EntityKey>: Displays a specific template based on the entity key. | |||
<EntityKey> |
Specifies the template that you want to access. | Any numeric Entity Key that corresponds to an existing template. |
Displays the specified template in a new tab. |
Example URLs
Example URL | Destination |
---|---|
fmea/overview | The FMEA Overview page. |
strategy/fmea/analysis/64251758233 | The FMEA analysis record with Entity Key 64251758233. |
strategy/fmea/template/64251549394 | The FMEA template record with Entity Key 64251549394. |
About the FMEA Data Structure
Within the FMEA module, families are used to represent the various components of an FMEA Analysis. APM leverages its fundamental entity and relationship family infrastructure to store data related to an FMEA Analysis.
Each FMEA Analysis is represented at the root level by an RCM FMEA Analysis family record. FMEA Analyses use the same root analysis family, and they are distinguished from RCM Analyses via the Analysis Type field in the RCM FMEA Analysis record. The Analysis Type can be either RCM or FMEA. For an RCM FMEA Analysis that will be used for an FMEA Analysis, the Analysis Type is FMEA.
For an FMEA Analysis (a record in which the Analysis Type is FMEA), the RCM FMEA Analysis record can be linked to RCM FMEA Asset records through the Has RCM FMEA Asset relationship. RCM FMEA Asset records can, in turn, be linked to RCM FMEA Failure Mode records through the Has RCM FMEA Failure Mode relationship, and so on, for all components of the analysis. Together, the root RCM FMEA Analysis record and all the records that are linked to it, either directly or indirectly, make up the FMEA Analysis.
Failure Finding Activity in FMEA Recommended Actions
When you define an FMEA recommendation and specify the Action Type as Failure Finding, you can use the Failure Finding Activity cells to calculate the failure finding task interval (FFI).
The following equation is used to calculate FFI:
FFI = MTIVE x [(n + 1)(MTED)/MMF]1/n
Note that the information used for the FFI calculation is based upon the concepts in SAE Standard JA1012, "A Guide to the Reliability-Centered Maintenance (RCM) Standard." The process and terminology used in the FFI calculation are described in more detail in this standards document. To use the Failure Finding Activity cells effectively, you will need to be familiar with this standard.
In addition, the FFI calculation is based upon information in the book "Reliability-Centered Maintenance" by John Moubray.
The following table describes the Failure Finding Activity cells in the APM Framework.
Cell |
Description |
---|---|
MMF |
Stores the mean time between multiple failures. For example, a 1 in 1,000,000 probability of a multiple failure in one year implies a mean time between failures of 1,000,000 years. The probability of multiple failures occurring in any one year is 1/MMF. |
MTIVE |
Stores the mean time between failures of the protective device. |
MTED |
Stores the mean time between failures of the protected function. For example, if the demand rate of the protected function is once in 200 years, this equals a probability of failure for the protected function of 1 in 200 in any one year, or a mean time between failures of the protected function of 200 years. The probability of failure of the protected function in any one year is 1/MTED. |
n |
The number of protective devices. |
FMEA State Configuration
This topic describes the different analysis states in a Failure Modes and Effects Analysis analysis configuration.
By default, the following baseline State Configuration exists for the FMEA Analysis family.
Initial State
The Draft state is the initial state of all new FMEA Analysis records.
Datasheet Configuration
By default, no states and operations will appear on the datasheet when you are viewing an RCM FMEA Analysis record in RCM, FMEA, the Record Manager, or the Bulk Data Form.
Reserved States and Operations
By default, no states or operations displayed in the preceding diagram are reserved. This means that you can remove or modify any of these states or operations. You can also add your own states and operations to the State Configuration.
FMEA Site Filtering
FMEA Analyses
Site filtering is applied to FMEA analysis records by setting the site on the datasheet or by linking an asset with an existing site assignment to a global analysis. If you assign a site to an FMEA analysis by linking an existing asset, then all of the records associated with the analysis inherit the same site. After the site is set for an analysis, you can only link assets with that same site assignment.
FMEA Analysis Templates
When you create a new analysis template, you can use the Site control to set the site for the template, which then gets populated through all of the records associated with an analysis. You can apply any viewable template to any viewable analysis, regardless of the site assignment, as long as the risk matrices match.
Examples
Consider an organization that has two sites, Site X and Site Y, and then consider the following scenarios:
Scenario 1: User assigned to Site X and Site Y applies a template to an analysis
Template A is assigned to Site X. Analysis 1 is assigned to Site Y. The user applies Template A to Analysis 1, even though they have separate site assignments, as long as there are no conflicts between the risk matrices.
Scenario 2: User assigned to Site X and Site Y links an asset to an analysis
Equipment 1 is assigned to Site X and Equipment 2 is assigned to Site Y. Analysis 1 is assigned to Site Y. The user links Equipment 2 to Analysis 1, because they share the same site (Site Y).
The user is unable to link Equipment 1 to Analysis 1, because Equipment 1 would not appear in the list of available assets to link there due to site incompatibility. So, even though this multi-site user can view both Equipment 1 and Equipment 2, they cannot link an equipment to an analysis with an incompatible site assignment.
Promotion to ASM Field Mapping
When promoting an Analysis or Template to Asset Strategy Management (ASM), the field mapping is controlled using a module workflow Policy. You can modify this Policy by accessing the RCM FMEA Admin page.
About Values Mapped from FMEA Analysis to Asset Strategy
When you promote FMEA analysis to an ASM analysis, several fields in the Asset Strategy family are populated with the fields that are mapped from RCM FMEA Analysis family.
The following table lists the field mapped for Risk family:
This field in RCM FMEA Failure Effect and RCM FMEA Failure Mode family: | ...populates this field in Risk family |
---|---|
Basis for Assessment | Basis for Assessment |
Failure Mode Name,Effect Name | Name |
Failure Mode Long Description, Effect Long Description | Description |
Failure Mode Name | Failure Mode |
Maintainable Item | Maintainable Item |
Damage Code | Condition |
PF Interval | PF Interval |
PF Interval Units | PF Interval Units |
The following table lists the field mapped for Action family:
This field in RCM FMEA Recommendation family: | ...populates this field in Action family |
---|---|
Recommendation Headline | Name |
Recommendation Description | Description |
Action Type | Action Type |
Interval | Interval |
Interval Units | Interval Units |
Estimated Cost | Cost |
Asset Shutdown Required? | Shutdown Required |
Estimated Cost Basis | Cost Basis |
Nonrecurring | Nonrecurring |
Performance Interval | Performance Interval |
Performance Interval Units | Performance Interval Units |
Recommended Resource | Recommended Resource |
Target Completion Date | Target Completion Date |