High Voltage Direct Current (HVDC) systems enable utilities to move more power further, efficiently integrate renewables, interconnect grids, and improve network performance. HVDC systems utilize power electronics technology to convert AC and DC voltage and are ideal for supporting existing systems or building new power highways.
GE Vernova provides solutions that offer grid operators the ability to provide reactive power support, enhance controllability, improve stability and increase power transfer capability of AC transmission systems.
Substation and Electrical Infrastructure Projects for Utility and Industrial Customers.
GE Vernova offers solutions for a variety of substation projects and applications, including Modular Substation Automation Systems, utility and industrial substation projects, as well as DC substation solutions.
The energy landscape today is changing, this is being led by the current industry trends of Decarbonization, Digitization, Decentralization and Electrification. Discover how GE Vernova is working with utility, consumer and industrial customers to design and deploy tailored Microgrid and Distributed Energy Resource (DER) Management solutions.
Innovations to Decarbonize the Electrical Grid. GRiDEA is our portfolio of decarbonization solutions that empower grid operators to address their net-zero objectives.
GE Vernova offers a wide range of transformer solutions for the utility, industrial, commercial, residential and energy markets. These solutions feature flexible, reliable and robust designs to support a wide range of applications. With units operating in some of the most demanding electrical environments around the world, We design and delivers transformer solutions that provide among the highest level of performance and reliability to meet rigorous operating requirements.
GE Vernova provides GIS solutions from 50 kV to 800 kV, along with secondary products to maximize switchgear and network operation. The portfolio includes a full range of SF6 GIS as well as g3 (SF6-free) GIS at 145 kV and 420 kV voltage levels for utilities and industries worldwide.
GE Vernova is one of the top circuit breaker suppliers in the world. Our products include a range of live tank circuit breakers (up to 800 kV), dead tank circuit breakers (up to 550 kV), as well as hybrid and compact switchgear assemblies. We also provide solutions for power generation applications with our generator circuit breakers for installations up to 1,500 MW.
GE Vernova is a global market leader for disconnectors (disconnect switches) since 1960, with 8 product facilities in 7 countries and hundreds of thousands installations in more than 130 countries around the world. The portfolio includes disconnectors for AC applications (up to 1,200 kV), for DC applications (up to 1,000 kV) and for railway applications. We also offer power connectors to connect two or more conductors for a continuous electrical path.
GE Vernova is an industry leader in the design and manufacturing of high, medium and low voltage instrument transformers. With more than 100 years of experience, We offer a broad array of standard and high accuracy models for revenue metering and system protection applications. The portfolio of instrument transformers ranges from low voltage at 600 V suitable for industrial and high accuracy revenue metering, all the way up to high voltage at 1,200 kV. The portfolio also includes line traps and digital instrument transformers.
For a century, utilities have relied on us to deliver electrical products and services to meet their quality, durability and performance needs. Our capacitor and reactor product lines are an integral part of our portfolio. GE Vernova provides power capacitors that meet ANSI, IEEE and IEC standards, and our low voltage capacitors are UL listed. Ratings range from 1 kvar to 500 MVAR, and from 240 volts to 500 KV.
GE Vernova provides a broad range of bushings and surge arresters to help protect electrical assets. The bushings portfolio includes AC and DC solutions that enable long life, high reliability and installation flexibility. GE’s Tranquell surge arresters are ideal for distribution and EHV applications up to 612kV, and are available as polymer and porcelain station and intermediate class IEEE/ANSI C62.11.
Our SF₆-free switchgear range features the same ratings and same dimensional footprint as the state-of-the-art SF₆ equipment, with a drastically reduced carbon footprint.
The collection of required asset condition data from the field on a large scale for GE Vernova and 3rd party electrical equipment is a key step in building a robust Asset Performance Management strategy. Grid Services specialists are constantly evaluating and implementing new innovative inspection technologies applying strict processes and methods. The digital inspections methods are designed to improve the efficiency of data collection, oil analysis and online monitoring. All new approaches to capture data are integrated into the EnergyAPM ecosystem for automatic data transfer.
Energy costs are significant expenses for utilities and industries at large, particularly those that are energy-intensive or operate heavy machinery. Between 5% and 25%* of the expenses in these organizations are allocated to energy payments, with up to 15%** of this energy consumption being wasted during operations.
GE Vernova offers a wide range of solutions to monitor and manage critical assets on the electrical grid, detect and diagnose issues and provide expert information and services to customers. Our asset monitoring and diagnostics portfolio includes solutions for single- and multi-gas transformer DGA, enhanced transformer solutions and switchgear monitoring, as well as software and services.
GE Vernova's Grid Solutions business electrifies the world with advanced grid technologies and systems, enabling power transmission and distribution from the grid to homes, businesses, and industries effieciently and reliably.
GridBeats™ is a portfolio of software-defined automation solutions for grid digitalization. The portfolio is designed to enable utilities and industrial customers to ensure a stable, efficient energy supply amidst the growing integration of renewable energy sources and aging infrastructure.
GE Vernova's Critical Infrastructure Communications solutions deliver comprehensive networks that are designed to be secure, flexible, and tailored to meet customers' objectives and unique geographic requirements.
GE Vernova's comprehensive portfolio of solutions for implementing and managing a substation.
GE Vernova's Asset Lifecycle Management services combine a large set of methodologies to collect condition data off and online, consulting and asset optimization services using digital technology to improve the monitoring, recording and analysis of asset operations and predict asset behavior.
GE’s innovative and high-quality services help maintain and optimize high-voltage electrical assets throughout their entire lifecycle. Leveraging the design and manufacturing knowledge of our engineers, the customized service solutions ensure substations and networks perform as planned. Experts deliver services for applications across the power system, keeping assets up-to-date, safe, reliable and efficient while improving customers’ return-on-investment.
GE Vernova provides a full range of services & support tailored to meet a broad range of power system needs across utility and industrial applications. With deep domain knowledge and industry expertise GE’s service application engineers and technical specialists can help plan, design, operate, maintain, and modernize your protection, control, monitoring and automation systems.
GE Vernova provides comprehensive services throughout the systems lifecycle. The services can be provided by our local team and with the support of our global Competence Centers when the equipment is installed, during the warranty period and beyond.
Our technical experts are ready to equip customers with the knowledge needed to effectively manage their critical assets and systems, and increase their return on product investments. Our training courses are offered in a variety of ways, including online, onsite at customer locations, and in our state-of-the art training centers around the world.
GE Vernova's Grid Solutions' Testing Laboratories enable manufacturers and end users to test their primary equipment by leveraging deep domain expertise and testing facilities, to develop enhanced high voltage products and certify their capabilities before market introductions.
GE Vernova delivers materials and eco-design studies for high voltage solutions to accelerate insulation and environmental innovation. GE’s services provide the expertise and methods that enable new value to support customer engineering, sourcing, quality control and EHS activities.
With the rapid digitalization of the grid, utility, power generation and industrial operators require cybersecurity solutions to monitor and protect grid asset and systems from increased severity and frequency of cyber attacks. GE Vernova adopted a “defense in depth” approach, providing innovative cybersecurity solutions designed to increase operational integrity, comply with regulations and control costs of security.
Utilities today seek to create and connect new sources of power generation to meet growing global demand, while also managing grid reliability, costs and regulatory factors.
Water is central not just to the economy, but to life. As a result, water treatment systems demand secure, dependable power to ensure process uptime. From the grid-connected substation to reliable electrical protection, control, and power quality metering, GE Vernova offers tailored solutions to keep critical plants operational and meet the unique needs of the water and wastewater industry.
As power systems become increasingly interconnected and complex, utilities need solutions that optimize energy transmission and management while improving reliability.
Data centers – and the information they store – are becoming increasingly integral to the way we live our lives every day. With rising demand also come rising costs. And more importantly, the information in these centers must remain secure while simultaneously accessible. We provide data centers with electrical infrastructure solutions from the input utility source to the IT server racks. This includes high-voltage switchgear and transformers, medium and low voltage electrical equipment, automatic transfer switches, switchboards, UPS systems, critical power PDUs, static transfer switches, and overhead busway. This chain of electrification products provides high quality and reliable products and services for the entire lifecycle of a data center.
The oil and gas industry is evolving at a rate never seen before, facing shifting pricing levels, ever-changing regulatory requirements, and increased environmental consciousness. Through reliable, safe, and innovative solutions and a holistic service offering, GE Vernova can help the energy sector thrive in this changing reality.
Modernizing and digitizing the distribution grid is imperative for utilities and customers to enhance power system stability and safety, while increasingly integrating distributed power and demand response.
The industry is changing. Simultaneously, so are your utility’s needs. Operational effectiveness, power stability, and critical asset management are key priorities – whether in pulp and paper, steel, or data centers. GE’s holistic portfolio of products and services are designed with reliability, innovation, and sustainability at the forefront, helping you face the energy transition with ease.
Mining companies require secure communications, efficient asset performance management, and dependable, innovative technology to protect their critical assets. GE Vernova offers a broad product portfolio to help you through each step of the mining process – safely and reliably.
Multilin 859
Comprehensive and Compact Motor Protection
The Multilin 859 Motor Protection System, a member of the Multilin 8 Series protective relay platform, is designed for the protection, control and management of medium and large power rating induction motors. It has also been purpose built as a direct replacement for GE’s existing range of Multilin motor protection relays including the 169, 269, 269Plus, and 369 devices. Based on the same field proven hardware and protection and control algorithms of the Multilin 8 Series, the 859 delivers advanced features including high-speed protection, customizable programmable logic, and advanced motor monitoring and diagnostics - all in a fixed mount, slim design. With extensive communication capabilities the 859 easily integrates into new or existing process control systems, enabling operationally focused motor management and control To simplify the migration and upgrade from existing Multilin 169, 269/269Plus, and 369 protection relays, the 859 has the same cutout and depth. In the case of replacing a 369 relay, the 859 has the same terminal arrangement, eliminating the need to change field wiring. In the case of other relays, detailed one-to-one wire maps and setting file conversion tools are provided to significantly simplify the upgrade process. Learn more |
Multilin 859 Overview
The Multilin 859 Motor Protection System is a protection device for managing, protecting and controlling medium to large horsepower motors.
With a fast protection pass, running every 1/8th of a cycle, the 859 relay provides fast current, voltage, power and frequency protection elements; reducing stress on the motor. The Multilin 859 supports the latest standard communications protocols, including IEC 62439/PRP and IEC 61850 Ed. 2 ; facilitating easy integration into new and existing SCADA/DCS networks.
Key Benefits
Multilin 859 motor protection relay functional block diagram
ANSI Device Numbers & Functions
|
|
|
High-Inertia Load Applications
The voltage-dependent overload curve feature in the Thermal Model protects motors that are used in high-inertia-load applications. Voltage is continually monitored when the motor is started and during acceleration. The thermal-limit curve is then adjusted accordingly. This enables the Multilin 859 to distinguish between a locked-rotor condition, an accelerating condition, and a running condition.
VFD-Driven Motor Applications
The Multilin 859 provides protection for motors fed through VFDs (Variable Frequency Drives). A wide range of the frequency tracking (3-72 Hz) allows the 859 to track the motor frequency and adjust its sampling rate to accurately measure phasors. An advanced algorithm allows switchable current and voltage tracking in case VFD is bypassed.
Thermal protection also considers the extra heating generated by the greater harmonics due to the VFD, to achieve an accurate response to the actual motor heating. RMS currents fed to the various motor-protection elements are further processed through the averaging filter to eliminate oscillations in current signals to ensure security.
Additionally, users can indicate a starting VFD frequency that helps the device track the motor frequency faster. Therefore, the 859 accurately measures the phasor quantities, which, otherwise, could cause delayed or false protection operation.
Cyclic Load Motor Applications
Input currents of a motor driving cyclic load can vary between very small to greater than the maximum allowable current during a load cycle. Variation in current magnitude results in motor heating and cooling depending on the heat and cooling time constants. Thermal overload protection response is adaptive to the cyclic load based on the cooling time constants. In addition, to provide more accurate overload thermal model response to cyclic load, the input currents to the thermal model are averaged over the settable duty-cycle interval. With a reciprocating-load application, the number of cycles to average can be determined from current waveform capture using the Oscillography/Datalogger features in the GE motor-protection relays
Advanced Motor Monitoring & Diagnostics
The Multilin 859 offers an integrated, cost-effective monitoring and diagnostics features that leverage existing relay data without the need for additional devices, sensors, wiring and training. The 859 utilizes both Electrical Signature (ESA) and Motor Current Signature Analysis (MCSA) to provide the early detection and warning of a wide range of electrical, thermal and/or mechanical abnormalities that may affect a motor’s performance or operational life.
Motor failures and faults can have a significant impact on a process, resulting in loss of revenue and material. Predictive maintenance and situational awareness to the motors operating condition is critical to helping reduce unplanned downtime and energy consumption - maximizing motor life.
Motor monitoring & diagnostic features include stator turn-to-turn fault, broken-rotor-bar detection, roller-bearing faults, foundation looseness, eccentricity, and misalignments.
|
Communications & Cyber Security
The 859 provides advanced communications technologies for remote data and engineering access, making it easy and flexible to use and integrate into new and existing infrastructures. Direct support for fiber optic Ethernet provide s high-bandwidth communications, allowing for low-latency controls and high-speed file transfers of relay fault and event record information. The 859 also supports two independent IP addresses, providing high flexibility for the most challenging of communication networks.
Providing several Ethernet and serial port options, dual independent Ethernet Ports, and support for a wide range of industry standard protocols, the 859 enables easy, direct integration into DCS and SCADA systems. The 859 supports the following protocols:
The 859 has two interfaces as USB front port and Wi-Fi for ease of access to the relay. Wi-Fi Connectivity:
Cyber Security
The 859 cyber security enables the device to deliver full cyber security features that help operators to comply with NERC CIP guidelines and regulations.
AAA Server Support (Radius/LDAP)
Enables integration with centrally managed authentication and accounting of all user activities and uses modern industry best practices and standards that meet and exceed NERC CIP requirements for authentication and password management.
Role Based Access Control (RBAC)
Efficiently administrate users and roles within UR devices. The new and advanced access functions allow users to configure up to five roles for up to eight configurable users with independent passwords. The standard “Remote Authentication Dial In User Service” (Radius) is used for authentication.
Event Recorder (Syslog for SEM)
Capture all cyber security related events within a SOE element (login, logout, invalid password attempts, remote/local access, user in session, settings change, FW update, etc), and then serve and classify data by security level using standard Syslog data format. This will enable integration with established SEM (Security Event Management) systems.
Software & Configuration
The EnerVista™ suite is an industry-leading set of software programs that simplifies every aspect of using the Multilin 859.
EnerVista provides all the tools to monitor the status of the protected asset, maintain the device and integrate the information measured by the Multilin 8 Series, into SCADA or DCS process control systems. The ability to easily view sequence of events is an integral part of the setup software, as postmortem event analysis is critical to proper system management.
EnerVista Launchpad
The setup tools within Launchpad allow for the configuration of devices in real-time, by communicating via serial, Ethernet or modem connections, or offline by creating device setting files to be sent to devices at a later time.
8 Series Setup Software
8 Series Setup Software is single setup and configuration tool across the platform and can reduce device setup and configuration time.
Simplified Setup & On-Going Maintenance
Direct Replacement for Multilin 169, 269, 269Plus and 369 Protection & Control Relays
The Multilin 859 is the only relay that offers a seamless, direct replacement for existing Multilin protection relays. Designed to fit the same mechanical cut and accept the same wiring connectors (applicable to 369 relays), the 859 provides a simplified replacement strategy – eliminating the need for drawing changes, re-wiring, and door modifications. While also significantly reducing any staff training requirements. Additional one-to-one wiring maps are available for other legacy Multilin motor protection relays, and automated setting file conversion and analysis tools ensure reduced configuration time and effort.
Easy 3-Step Process to Upgrade from 369 to 859, in as fast as 30 minutes
EnerVista 8 Series Setup Software provides automated setting file conversion. Once completed, the relay provides a graphical report to verify and call out any specific settings that might need attention |
Simply unplug left and right terminal connectors and unscrew the upper and lower terminal wires to remove the 369 relay from the panel. No need to disconnect any of the field wiring* |
Mount the new 859 relay into the switchgear, plug in the old terminal blocks and reconnect the upper and lower terminal wires – there is no need to make any cut-outs modifications or push and pull old cables |