Degradation Mechanisms
About Degradation Mechanisms (DMs)
A Degradation Mechanism is a defined method that affects failure as explained in an RBI Analysis. When an RBI Analysis is performed, DMs are assigned to capture the failure that should apply to an RBI Analysis to calculate its risk.
Degradation Mechanisms
The following table provides a list of DMs that can be linked to each component type. This list is not comprehensive.
Component | Degradation Mechanism |
---|---|
Pump | 581-Amine Cracking |
581-Piping Mechanical Fatigue | |
581-Brittle Fracture | |
Vessel | 581-High Temperature Oxidation |
581-Caustic Cracking | |
581-Chloride Stress Corrosion Cracking | |
Heat Exchanger | 581-Amine Cracking |
581-Caustic Cracking | |
581-Austenitic Component Atmospheric Cracking |
When you associate degradation mechanisms with a Corrosion Loop, you have two options:
-
You can link only the DMs that are common across all underlying RBI Components. If you choose this option, you will need to link additional degradation mechanisms with each RBI Component as needed.
-or-
- You can associate all possible DMs for all underlying RBI Components, even if those DMs apply only to one or a few of the components. If you choose this option, you will need to unlink DMs from each component as needed.
Unmitigated Risk for RBI Degradation Mechanisms
When you calculate an RBI 581 Risk Analysis, the unmitigated risk and unmitigated financial risk for each DM is calculated automatically and stored in the related RBI Degradation Mechanisms record. If you have created a custom calculator, unmitigated risk will be calculated by your custom calculator and displayed on the following datasheets:
- Risk Matrix
- Degradation Mechanism with Risk Mitigation
- Degradation Mechanism without Risk Mitigation
After the unmitigated risk and unmitigated financial risk are calculated for the DMs, depending on how the administrative settings are configured, you can:
-
Accept the calculated unmitigated values.
-or-
- Override the calculated unmitigated values.
About Degradation Mechanism Evaluations (DMEs)
For each Degradation Mechanism (DM) that belongs to an RBI 581 Risk Analysis, a corresponding RBI 581 Damage Mechanism Evaluation record also belongs to that RBI 581 Risk Analysis. In each RBI 581 Damage Mechanism Evaluation that is associated with a qualitative degradation mechanism (i.e., the corresponding RBI Degradation Mechanisms record was created from a Potential Degradation Mechanism with the value Qualitative in the Methodology Type field), you can specify the probability that the corresponding component will fail due to that degradation mechanism.
For example, if an RBI 581 Risk Analysis contains a 581-Amine Cracking DM, it will also contain a corresponding RBI 581 Cracking Damage Evaluation. In this DME, you can specify a value in the Probability Category field to indicate the probability that the RBI Component will fail due to amine cracking.
After you select a value in the Probability Category field and calculate the RBI 581 Risk Analysis, the Probability Category Description field will be populated automatically based on the values in an existing Degradation Mechanisms Evaluation Factors record.
Degradation Mechanisms
Suppose a Degradation Mechanisms Evaluation Factors record contains the following values in the following fields:
- Degradation Mechanism: 581-Amine Cracking
- Ranking: 1
- Ranking Description: 581-Amine Cracking - Impact Resistant Material. Good Inspection History with no evidence of Damage.
If an RBI Analysis is linked to a 581-Amine Cracking Degradation Mechanism, and you select 1 in the Probability Category field, the value in the Probability Category Description field will be populated with the value in the Ranking Description field in the Degradation Mechanisms Evaluation Factors record containing the values 581-Amine Cracking and 1. In this example, the Probability Category Description field would be populated with the value 581-Amine Cracking - Impact Resistant Material. Good Inspection History with no evidence of Damage.
DMs that Belong to each DME
The following table provides a list of DMs that belong to each DME.
Damage Mechanism Evaluation | Degradation Mechanism |
---|---|
RBI 581 Brittle Fracture Damage Evaluation |
|
RBI 581 Cracking Damage Evaluation |
|
RBI 581 External Cracking Damage Evaluation |
|
RBI 581 External Damage Evaluation |
|
RBI 581 HTHA Damage Evaluation |
|
RBI 581 Mechanical Fatigue Damage Evaluation |
|
RBI 581 Thinning and Lining Evaluation |
|
About Inspection Integration
Integration between the RBI and Inspection Management modules allows you to take credit for inspection history when you calculate the damage factor of a Damage Mechanism (DM). You can, however, take credit for inspection history only for DMs that belong to the following Damage Mechanism Evaluations (DMEs):
In RBI 581:
- RBI 581 Cracking Damage Evaluation
- RBI 581 External Damage Evaluation
- RBI 581 Thinning and Lining Evaluation
In RBI 580:
- Criticality Env. Crack. Deg. Mech. Eval.
- Criticality Ext. Corr. Deg. Mech. Eval.
- Criticality Int. Corr. Deg. Mech. Eval.
To take credit for inspection history, you must:
-
Enable the Inspection Auto-Selection feature. If you enable this feature, APM automatically assigns Inspections to a DM.
-or-
- Assign Inspections to a DME manually.
To assign Inspections to a DME manually:
- Create an Inspection in Inspection Management.
- Specify the DM that you have inspected.
- Create an RBI Analysis on the component that you have inspected.
-
Add the DM that you have selected in step 2.
-
Access the Inspection History of the DM.
The Inspection that you have created in step 1 appears in the grid only if:
- The date entered in the Date in Service field in the DME is earlier than the date entered in the Inspection Completion Date field in the Inspection.
- The Inspection Confidence field in the Inspection is not blank.
Additionally, if you have created an Inspection for a DM that belongs to the same or a related DME, it appears in the list as well.
- Assign the Inspection to the DME. You can assign any inspection that appears in the list.
About Related DMEs
When you assign an Inspection to a DM, you can select Inspections performed on a DM that belong to the same DME or a related DME.
The following table provides a list of DMEs in RBI 580 that are related to DMEs in RBI 581. You cannot modify this mapping.
The following DME in RBI 580... | ...is related to the following DME in RBI 581 |
---|---|
Criticality Env. Crack. Deg. Mech. Eval. | RBI 581 Cracking Damage Evaluation |
Criticality Ext. Corr. Deg. Mech. Eval. |
RBI 581 External Damage Evaluation |
Criticality Int. Corr. Deg. Mech. Eval. | RBI 581 Thinning and Lining Evaluation |
When you select an Inspection on a related DME, the values in the Inspection Confidence and Inspection Effectiveness fields are mapped as follows:
Inspection Confidence | Inspection Effectiveness |
---|---|
Very High | Highly Effective (A) |
High | Usually Effective (B) |
Medium | Fairly Effective (C) |
Low | Poorly Effective (D) |
Assigning Inspections that Belong to Same or Related DME
Suppose that you have created four Inspections: Insp 1, Insp 2, Insp 3, and Insp 4.
You have linked the Inspections to DMs as specified in the following table.
Inspection | DM |
---|---|
Insp 1 | 581-Amine Cracking |
Insp 2 | 581-Sulfide Stress Cracking |
Insp 3 | Amine Cracking (ASCC) |
Insp 4 | Criticality Calculator Internal Corrosion |
You have then created an RBI Analysis, and linked it to 581-Amine Cracking. If you access the inspection history for 581-Amine Cracking, the following Inspections appear:
- Insp 1 : This is because Insp 1 is linked to 581-Amine Cracking.
- Insp 2 : This is because Insp 2 is linked to 581-Sulfide Stress Cracking, which belongs to the same DME as 581-Amine Cracking (i.e., RBI 581 Cracking Damage Evaluation).
- Insp 3 : This is because Insp 3 is linked to Amine Cracking (ASCC), which belongs to a related DME (i.e., Criticality Env. Crack. Deg. Mech. Eval.).
Therefore, you can assign 581-Amine Cracking to Insp 1, Insp 2, and Insp 3. You cannot assign it to Insp 4 because it is linked to Criticality Calculator Internal Corrosion, which belongs to Criticality Int. Corr. Deg. Mech. Eval. And, this DME is not related to RBI 581 Cracking Damage Evaluation.
About Assigning Inspections to a Degradation Mechanism Evaluation (DME)
You can use Inspection Management to record inspection results for a piece of asset. In each Inspection, you can specify the DM for which you were looking during the inspection.
In RBI, you use RBI Components to divide a piece of asset into parts. You then define DMs for those components, and then conduct analyses for each RBI Component.
Assigning Inspections to DMEs in RBI
If an RBI Component represents parts of a piece of asset that you have inspected in the past, and have recorded results in Inspection records, you can assign those inspections to the appropriate DMEs for that component. By doing so, you identify the inspections that were used to detect DMs for that component.
You can either assign Inspections to a DME manually or enable the Inspection Auto-Selection feature to have APM assign Inspections to the DME automatically.
The type of analysis used will determine what happens when you assign an inspection to a DM. For any RBI 580 DME, the listed inspections fall within a specified 20-year window. When you are working with an RBI Analysis, APM uses the values in the Inspection Confidence field of the Inspection records to automatically populate the following fields in the RBI 581 Damage Mechanism Evaluation representing that degradation mechanism:
DME Field | Inspection Field | Description | Behavior |
---|---|---|---|
Highest Effective Inspection Level | Inspection Confidence | Indicates how effective the last inspection was at detecting the DM and identifying the rate of degradation. | Takes the highest Inspection Confidence of the selected inspections. |
Number of Highest Effective Inspections | N/A | Indicates the number of inspections that will be used when calculating the analysis. | Inspections with Inspection Confidence other than Ineffective are considered while calculating this field value. |
Last Known Inspection Date | Completion Date | Indicates when the Last effective Inspection was completed for the Degradation Mechanism Evaluation. | Only latest effective Inspection (Inspection Confidence other than Ineffective) is considered to set the value of this field. Note: If all effective Inspections are unlinked from the DME, the value in this field will be cleared. |
Thinning Type | Thinning Type | Indicates type of thinning observed during latest inspection. | Thinning Type will be set to the most recent inspection with either Localized or General as the value. Note: Inspections with Thinning Type set to Pitting will not be considered. |
Susceptibility Type | Cracking Detected? | Indicates if susceptibility was detected during Inspection. | Field will be set to Detected if cracking is detected during any of the linked inspections. Also, the Susceptibility will be set to High. Note: If the Susceptibility Type is Detected and if you unlink all inspections which has Cracking Detected? selected, the values of Susceptibility Type and Susceptibility fields are cleared. |
About Associating Potential Degradation Mechanisms (PDMs)
Each RBI Corrosion Loop contains multiple RBI Components. Each of these components can fail in multiple ways. To indicate the ways in which components can fail, you can link Potential Degradation Mechanisms (PDMs) to the RBI Corrosion Loops.
Each PDM that is linked to the RBI Corrosion Loop represents a degradation mechanism (a way in which the components in that Corrosion Loop might fail). Once the RBI Corrosion Loop has been associated with a PDM, all components added to that RBI Corrosion Loop will inherit the PDM.
For each component, you can define the specific ways in which the RBI Component that it represents can fail.
Overhead (OVHD) System
Suppose you have created an RBI Corrosion Loop to represent an OVHD system. You may have determined that components in this corrosion loop can fail in the following ways:
- Exchanger Failure: The tubes in the exchanger could foul and cause the exchanger to produce too much or too little cooling.
- Column Failure: The column may be susceptible.
In this case, the RBI Corrosion Loop would be linked to two PDMs to represent each type of degradation mechanism in the preceding list. After the PDMs are linked to the RBI Corrosion Loop as a whole, and you have determined the components in the corrosion loop, you will need to validate the degradation mechanisms for each component.
Assuming that the OVHD system contains the Exchanger and the Column, the RBI Corrosion Loop representing the OVHD system would be linked to the following RBI Component records:
- Column Top (belongs to the Column)
- Outlet Nozzle (belongs to the Column)
- Exchanger Shell (belongs to the Water Heater)
Each of these RBI Components would be linked automatically to all the PDMs that are linked to the Corrosion Loop. You would need to determine, however, which degradation mechanisms make sense for each component. To do so, you might decide that the RBI Component should be linked to the PDMs as described in the following table.
RBI Component |
PDM |
---|---|
Column Top |
581-Amine Cracking |
Outlet Nozzle |
581-Cooling Water Corrosion |
Exchanger Shell |
581-Amine Cracking |
So, while the RBI Corrosion Loop is linked to two PDMs, each RBI Component is linked to only one PDM in this case.
About Inspection History
When you calculate an RBI 581 Risk Analysis, Degradation Mechanism Evaluations (DMEs) are used as an input to calculate the Probability of Failure. A key factor in calculating the Probability of Failure for the analysis is the assessment of previous inspections, which are contained in the Inspection History.
Details
As part of each analysis, you can choose the inspection for each DME. This selection assists in reducing uncertainty posed by the particular Degradation Mechanism (DM) and in determining its rate of deterioration. Each Inspection is quantitatively assessed to determine its effectiveness in achieving this goal.
You can select the Inspections used to populate the following fields on RBI 581 datasheets to drive calculations:
Datasheet | Fields Populated Using the Inspection |
---|---|
581 AST Bottom |
|
RBI 581 Cracking Damage Evaluation |
|
RBI 581 External Cracking Damage Evaluation |
|
RBI 581 External Damage Evaluation |
|
RBI 581Thinning and Lining Damage Evaluation |
|
Add Degradation Mechanisms (DMs)
About This Task
Procedure
Results
What To Do Next
Evaluate a Degradation Mechanism (DM)
Procedure
Assess the Unmitigated Risk of a Degradation Mechanism (DM)
Before You Begin
- Generate Recommendations for the analysis.Tip: For information about additional options available when working with the Recommendation records, refer to the Action Management section of the documentation.
- Change the state of the analysis to Risk Completed.
Procedure
Access the Inspection History of a Degradation Mechanism (DM)
Procedure
Assign Inspections to a Degradation Mechanism Evaluation (DME)
Before You Begin
- For RBI 581 Cracking Damage Evaluation and RBI 581 External Cracking Damage Evaluation, you can assign up to six Inspections.
- For 581-Atmospheric Tank Bottom Corrosion, you can assign only one Inspection.
About This Task
Procedure
Link an Inspection Consequence Evaluation to an RBI Degradation Mechanism Evaluation (DME)
About This Task
Procedure
Delete Degradation Mechanisms (DMs)
Before You Begin
- When you delete a DM, the associated RBI Degradation Mechanism Evaluation (DME) and RBI Consequence Evaluation records are also deleted.
- You cannot delete a DM if the associated analysis is in Risk Completed state.