Mappings

Values Mapped from PLA to a Production Analysis

When you create a Production Analysis from Production Profile and Production Data records, several fields in the Production Analysis are populated automatically, as shown in the following table.

Important: You can create a Production Analysis from PLA only if the license for Reliability Analytics is active
Note: The All Production Data query determines which values from records in the PLA module are mapped to the Production Data field in Production Analysis records. If you want to map values from custom fields to the Production Data field, you will need to modify the All Production Data query
Production Analysis FieldDefault Value
Analysis ID

A value that is constructed using the following format:

<Production Profile ID> ~ <Start Date> ~ <End Date>

Where:

  • <Production Profile ID> is the ID of the Production Profile that you selected in the Production Analysis Builder.
  • <Start Time> is the start time that you selected in the Production Analysis Builder.
  • <End Time> is the end time that you selected in the Production Analysis Builder.
Start Time The start time that you selected in the Production Analysis Builder.
End Time The end time that you selected in the Production Analysis Builder.
Unit of Measure The value in the Product UOM field in the Production Profile that you selected in the Production Analysis Builder.
Margin Value The value in the Default Margin field in the Production Profile that you selected in the Production Analysis Builder.
Analysis Type The value Production Analysis.
Ignored Points The value 0.
Min Production The value 0.0001.
Production Data

Contains code representing a combination of values that make up the Production Data that is displayed on the Production Analysis plot. This combination of values is mapped from the following fields in PLA:

Production Data records:

  • Actual
  • Period
  • Short Range Plan

Production Loss records:

  • OEE Code
  • Event Code
  • Impact Code
Total Points

The number of Production Data records that meet the following criteria:

  • They are associated with the Production Profile that you selected in the Production Analysis Builder.

    -and-

  • The date in their Period field is on or after the Start Date and on or before the End Date that you selected in the Production Analysis Builder.

Values Mapped to the Production Data Field in a Production Analysis

When you create a Production Analysis from records in the Production Loss Analysis module, several field values are passed from those records to the Production Data field in the Production Analysis. The Production Data field stores code representing the production data that is used to create the Production Analysis plot. You can view the underlying production data on the Production Data window in the Production Analysis module.

Important: You can create a Production Analysis from PLA only if the license for Reliability Analytics is active.

Details

The All Production Data query, which is located in the Catalog folder \\Public\Meridium\Modules\Reliability Manager\Analyses, determines which values from PLA are mapped to the Production Data field.

The following table lists the PLA fields whose values are mapped to the Production Data field by default, along with the columns in the Production Data window in which you can see those values.

PLA Family PLA FieldEdit Production Data Window Column
Production Data Actual Production Output
Production Data Period Date
Production Data Short Range Plan Short Range Plan
Production Loss OEE Code OEE
Production Loss Event Code Event Code
Production Loss Impact Code Impact Code

In the Analysis Summary workspace of a Production Analysis, you can use the group data feature to display production data according to the values (e.g., impact codes) that are mapped from PLA.

Important: You can access the Analysis Summary workspace of a Production Analysis only if the Reliability Analytics license is active.
Note: An administrative user can map values in different fields by modifying the All Production Data query, which is located in the Catalog folder \\Public\Meridium\Modules\Reliability Manager\Analyses.

Mapping OEE, Event, and Impact Code Values

To determine which OEE codes, event codes, and impact codes associated with losses for a given date get mapped from PLA to the Production Data field in a Production Analysis, the APM system looks at all Production Loss records that are associated with the Production Data for that date. Those Production Loss records are then grouped by event code, impact code, and OEE code to determine which event code is associated with the highest loss, which impact code is associated with the highest loss, and which OEE code is associated with the highest loss.

For each item (event code, impact code, and OEE code) values from the ones that are associated with the highest loss are mapped to the Production Data field in the Production Analysis.

Note: If there is no value (e.g., impact code) defined for the highest loss, the value No <Field> Defined will be mapped to the Production Analysis dataset.

Values Mapped from a Production Event to an RCA

Important: You can view the list of RCAs created from PLA only if the license for Root Cause Analysis is active.

When you create an RCA from a Production Event, several fields in the RCA are populated automatically with the corresponding value in the Production Event. The field mappings are listed in the following table:

Production Event FieldRoot Cause Analysis Field
Headline Analysis Name
Description Analysis Description
Start Date Start Date
Comments Comments
Causing Asset Linked Asset
Note: Each RCA must have a unique value in the Analysis Name field. If there are multiple Production Events that have the same value in the Headline field, in the first RCA that is created from one of these Production Events, the value in the Analysis Name field will be populated automatically as <Production Event Headline>. In the second RCA that is created, the value in the Analysis Name will be field populated automatically as <Production Event Headline> - 1, and so on.

In addition, if the Production Event is linked to an Equipment record and the necessary Equipment and Location queries have been configured in the Root Cause Analysis module, the RCA will be linked to that Equipment record. The ID of the Equipment will appear in the Asset or Location box, whichever appears, on the Select an Asset window.

When you access the Logic Tree in an RCA that you created from a Production Event, several fields in the RCA Event will be populated automatically with the corresponding value in the Production Event. You can modify these fields manually. The field mappings are listed in the following table:

Production Event FieldRCA Event Field
Headline Label
Description Long Description
Start Date Event Start Date
End Date Event End Date