Family Field Descriptions
Impact Code Records
Impact Code records store information about the impact of a production loss. This topic provides an alphabetical list and description of the fields that exist for the Impact Code family and appear on the Impact Code datasheet by default.
Field | Data Type | Description | Behavior and Usage |
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Code | Character | A short code that represents the impact of the production loss. | This is a required field. A list of baseline Impact Codes can be found here. |
Color | Character | The color that is used to represent the impact code on the Production Data Summary graph. | This field contains a list, which displays all colors that you can assign to the impact code. In the baseline database, colors are not assigned to the baseline Impact Codes. You will need to assign the required colors manually. |
Description | Character | A description of the impact. | You can define this field manually. |
OEE Code Records
OEE Code records store information about the overall effectiveness of a piece of equipment that causes a production loss. The following topics provides an alphabetical list and description of the fields that exist for the OEE Code family and appear on the OEE Code datasheet by default. The information in the table reflects the baseline state and behavior of these fields.
Field | Data Type | Description | Behavior and Usage |
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Description | Character | A description of the OEE code. | You can enter a description into this field to define this value manually. |
Is Inactive | Logical | Indicates whether the OEE code is enabled or disabled. | This field does not appear on the datasheet. If this field contains the value True, the code is disabled in the Codes workspace. If the code is disabled, you will not be able to add a child code under it. Also, you will not be able to assign a disabled code to a production loss. If this field contains the value False, the code is enabled and you will be able to use the code throughout PLA. |
OEE Code | Character | A short code that identifies a reason for a loss in equipment efficiency that caused a production loss. | This is a required field. |
Root Code | Character | The parent code of the OEE code. |
This field does not appear on the datasheet. The OEE Metric View uses the value in this field to determine whether an OEE code is an Availability, Performance, or Quality code in the OEE (%) calculation. This field contains the following values, depending on the type of OEE code:
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Product Records
Product records store basic information about fields that are defined for the Product family in the baseline APM database. This topic provides an alphabetical list and description of fields that exist for the Product family and appear in the Product datasheet. The information in the table reflects the baseline state and behavior of these fields.
This family is not enabled for site filtering, which means that records in this family can be accessed by any user with the appropriate license and family privileges. For more information, refer to the Sites section of the documentation.
Field | Data Type | Description | Behavior and Usage |
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Description | Text | A description of the Product. | You can enter a value in this field. |
Name | Character | The name of the Product. | This field is required. You can enter a value in this field. The value must be unique. |
Status | Boolean | The status of the Product. | This field appears as a column in the Products workspace. By default, the value in the column is Active. You can, however, change the status to Inactive. |
Production Data Records
Production Data records store information about fields that are defined for the Production Data family in the baseline APM database. The following table provides an alphabetical list and description of fields that exist for the Production Data family and appear as columns in the table in the Production Data workspace. The information in the table reflects the baseline state and behavior of these fields.
This family is enabled for site filtering, which means that records in this family can be assigned to a specific site and will only be accessible to users who are assigned to the same site and have the appropriate license and family privileges. For more information, refer to the Sites section of the documentation.
Field | Data Type | Description | Behavior and Usage |
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Actual | Number | The amount of Product that you produced during the period (that is, the value in the Period field). | You can enter a value in this field. |
Losses | Number | The amount of Product that you did not produce during the period (that is, the value in the Period field). |
This field is disabled. When a Production Data record is created, this field is populated with the value 0. After Production Losses are created for the record, the field is populated with the sum of the values in the Loss Amount field in the associated Production Losses. |
Max Sustained Capacity | Number | The value with which the value in the Actual field is compared to determine if a loss occurred. | This field is disabled. It is populated with the value in the Maximum Sustained Capacity Rate field in the Production Profile that is associated with the Production Plan to which the Production Data record is linked. |
Period | Date | The period of the Production Data record. | This field is disabled. It is populated with the start date and time and the end date and time that corresponds to the Production Plan period, which is based on the data entry type. |
Short Range Plan | Number | The planned production output that is adjusted due to a circumstance that could not have been predicted when the Production Plan was created (for example, a natural disaster). | By default, this field is populated with the planned production amount, which is the value that appears in the <Product> (<UOM>) column for the respective Product and period in the Plan Details workspace. You can modify the value in the field. Note: If you modify the planned production amount for a Product and period after you access its Production Data record, the value in this field will not be updated. |
Unaccounted Loss | Number | The loss amount that has not been reconciled. | This field is disabled. It is populated with a value that is calculated using the Unaccounted Loss equation. |
Production Event Code Records
Production Event Code Records store details that represent a type of Production Event. This topic provides an alphabetical list and description of the fields that exist for the Production Event Code family and appear on the baseline Production Event Code datasheet. The information in the table reflects the baseline state and behavior of these fields.
Field | Data Type | Description | Behavior and Usage |
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Code | Character | A short code that represents the type of event. | This is a required field. |
Color | Character | The color that is used to represent the production event code on the Production Data Summary graph. |
This field contains a list, which displays all colors that you can assign to the impact code. In the baseline database, colors are not assigned to the baseline Production Event Codes. You will need to assign the required colors manually. |
Description | Character | A description of the type of event. | You can define this field manually. |
1st Level Code | Description | 2nd Level Code | Description |
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External Losses | Losses due to external causes | Force Majeure | Extreme and unexpected loss causing event that is either beyond the control of business practices and cannot be attributed to any manageable cause |
Market Catastrophe | Catastrophic Event effecting the wider business market, e.g., price collapse | ||
Operational Losses | Losses due to standard operating or other internal procedures | Set-up (Change-over) | Time lost to setting up or changing (e.g.) manufacturing equipment |
Equipment Malfunction | Equipment breaks down or fails to work as designed or expected | ||
Set-up (Start-up) | Time lost to starting up manufacturing or critical equipment | ||
Planned Outage Extension | Planned shutdown of equipment | ||
Set-up (Shutdown) | Time lost to shutting down manufacturing or critical equipment | ||
Short Duration Stoppages/Interruptions | Manufacturing or power generation stoppages that are brief or short in duration | ||
Equipment Breakdown | Lost production or power generation due to equipment breakdown | ||
No Material | Lost production or power generation due to supply shortfall of source material | ||
No Personnel | Lost production or power generation due to no or insufficient personnel | ||
No Personnel (Industrial Relations) | Lost production or power generation due to walkouts or strikes | ||
Planned Losses | None | Weekends/Holidays | Planned shutdowns for weekends and/or holidays |
Planned Set-up Loss | Planned loss due to equipment setup or training of personnel | ||
No Demand | Planned shutdowns due to low or loss of demand | ||
Planned Speed Loss (Product Kind) | Loss due to equipment being intentionally run at below design or optimum rate | ||
Capital Improvement | None | ||
Planned Speed Loss (Pacemaker) | Loss due to equipment being intentionally run at sub optimum rate due to external control equipment | ||
Planned Speed Loss (TAKT) | Loss due to equipment being run at a reduced speed for product manufacture at a rate to satisfy the needs of the customer | ||
Preventive Maintenance | Planned shutdown for preventive maintenance | ||
Development | Planned losses due to product or process development | ||
General Cleaning | Planned losses due to shut down for general cleaning | ||
Quality Losses | None | Defect Waste | Losses due to poor quality or defective products |
Rework | Losses due to product rework | ||
Process Waste | Losses due to poor or defective processes | ||
Speed Losses | None | Intentional Speed Reduction | Losses due to equipment intentionally being run at a reduced operating rate |
Forced Speed Reduction | Losses due to equipment being run at a reduced operating rate due to unplanned or external factors | ||
Test | None | Equipment or process testing | None |
Unaccounted Losses | None | Unaccounted Opportunity Loss | Losses due to unplanned or unaccounted lost opportunities for production |
Unaccounted Product Quantity Loss | Unplanned or unaccounted losses due to poor manufactured product quality |
Production Event Records
Production Event records store details about an event that results in a reduced production output. This topic provides an alphabetical list and description of fields that exist for the Production Event family and appear in the baseline Production Event datasheet, unless otherwise specified. The information in the table reflects the baseline state and behavior of these fields.
This family is not enabled for site filtering, which means that records in this family can be accessed by any user with the appropriate license and family privileges. For more information, refer to the Sites section of the documentation.
Field | Data Type | Description | Behavior and Usage | ||||||||
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Causing Asset | Character | The equipment or functional location that caused the Production Event. | You can select a value in this field. Note: Using Asset Finder, the assets associated with all the user sites will be displayed and available for selection. | ||||||||
Comment | Text | Additional comments about the Production Event. | You can enter a value in this field. | ||||||||
Created By | Character | The user name of the Security User who created the Production Event. | This field is disabled. | ||||||||
Created Date | Date | The date and time when the Production Event was created. | This field is disabled. | ||||||||
Description | Text | A detailed description of the Production Event. | You can enter a value in this field. | ||||||||
Display Event Code | Character | The full path to the event code stored in the Production Event Code field. |
This field stores the value that appears in the Production Event Code box in the datasheet. The field does not appear in the datasheet. | ||||||||
End Date | Date | The date when the Production Event ended. | The values in the Start Date and End Date fields of a Production Event determine whether the Production Event appears in the Production Event drop-down list box when creating or modifying a loss. A Production Event that does not have a value in the End Date field will appear in the Production Event drop-down list box for losses that are associated with any day after the start date of the Production Event. You can enter a value in the field.Note: The value must represent the time zone of the Production Unit. | ||||||||
Event ID | Character | Identifies the Production Event. | This field is automatically populated when you create a Production Event. You can enter a value in the field. The value must be unique. | ||||||||
Headline | Character | A short description of the Production Event. | You can enter a value in this field. | ||||||||
Other Event Costs | Numeric | Costs that are associated with the Production Event and are not recorded in the selected Work History. | You can enter a value in this field. The value is preceded with a currency symbol that is specified in the Currency box in the Settings window for PLA. | ||||||||
Production Event Code | Character | Identifies the type of the Production Event. |
This field contains a list of Production Event Codes that are assigned to the Production Unit you select in the Source Production Unit field.
Note: If the Production Unit field is blank, this field will contain a list of all Production Event Codes. You can select a value in this field. The full path to the selected event code appears in the Production Event Code box in the datasheet. This includes all the categories under which that event code is grouped. For example, if you select Equipment Malfunction, which is grouped under Operational Losses, the Production Event Code box will display the value Operational Losses\Equipment Malfunction. However, the Production Event Code field stores only the selected event code (that is, Equipment Malfunction). | ||||||||
RCA Needed | Character | Indicates whether the Production Event needs a Root Cause Analysis (RCA). | This field is populated by the MI_RCA_Needed System Code Table. The field is required and automatically populated with the value RCA Needed. You can, however, modify the value in the field. Note: For records created before upgrading to V4.3.0.6.0, the default value in this field is No Entry. The value, when it appears in the RCA Needed column, is accompanied by a color-coded symbol whose meaning is provided in the following table:
Note: The RCA Needed column appears in the Production Events table in the PLA Overview page and the Production Events workspace. | ||||||||
Source Production Unit | Character |
Identifies the Production Unit associated with the Production Event. |
This field contains a list of IDs of all available Production Units. The field, however, stores the key of the Production Unit. When you create a Production Event via the Production Data workspace, the field is automatically populated with the Production Unit for which the Production Plan was created. You can, however, modify the value in the field. | ||||||||
Start Date | Date | The date when the Production Event started. | A Production Event that does not have a value in the Start Date field will appear in the Production Event drop-down list box for losses that are associated with any day before the end date of the Production Event. The field is automatically populated with the current date and time 00:00:00. You can, however, enter a value in the field.Note: The value must represent the time zone of the Production Unit. | ||||||||
Updated By | Character | The user name of the Security User who last modified the Production Event. | This field is disabled. It is populated with a value only if you modify the record.
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Updated Date | Date | The date and time when the Production Event was last modified. |
This field is disabled. It is populated with a value only if you modify the record. | ||||||||
Work History | Character | A reference to the work that was performed as a result of the Production Event. | This field appears in the datasheet as the Work History Link box. You can enter or select a value in the field. |
Production Loss Records
This family is enabled for site filtering, which means that records in this family can be assigned to a specific site and will only be accessible to users who are assigned to the same site and have the appropriate license and family privileges. For more information, refer to the Sites section of the documentation.
Field | Data Type | Description | Behavior and Usage |
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Comment | Character | Additional comments about the loss. | You can enter a value in this field. |
Equivalent Downtime Hours | Numeric | The amount of time that a Production Unit would need to operate at maximum sustained capacity to equal the loss. |
This field is disabled. If the Loss Amount field in the Production Loss and the Maximum Sustained Hourly Rate field in the related Production Profile contain values, this field is automatically populated using the following formula: Equivalent Downtime Hours = Loss Amount / Maximum Sustained Hourly Rate |
Impact Code | Character | The impact of the loss. |
This field contains a list of all Impact Codes that are returned by the ImpactCodeList query. Each item in the list appears in the following format: Code - Description where Code and Description are values in the Code and Description fields respectively in the Impact Code. When you select an item from the list, while the Code and Description are displayed in the datasheet, only the Code is stored in the field. |
Loss Amount | Numeric | The amount of production that was lost. |
When you create a Production Loss, this field is automatically populated with the value in the Unaccounted Loss field in the Production Loss. You can, however, enter a value in the field. If the Equivalent Downtime Hours field in the Production Loss and the Maximum Sustained Hourly Rate field in the related Production Profile contain values, this field will be automatically populated using the following formula: Loss Amount = Equivalent Downtime Hours x Maximum Sustained Hourly Rate If the Equivalent Downtime Hours field is blank, and if you enter a value in the Loss Amount field, the Equivalent Downtime Hours field will be automatically populated based on the formula. |
Margin ID | Character |
The margin defined for the related Production Profile. |
This field is used to calculate the cost of losses. It contains a list of all margins that are defined for the related Production Profile. It is automatically populated with the default margin of the Production Profile. |
OEE Code | Character |
A value that is used to categorize the loss based on the effectiveness of the production process. |
Selecting this field displays the Select OEE Code window, which contains a hierarchical tree of OEE Codes that are mapped to the selected Impact Code. These OEE Codes are returned by the GetOEECodeByImpactKey query. |
Production Event | Character | The event that caused the loss. |
This field contains a list of Event IDs of all Production Events that are returned by the EventList query. The field, however, stores the key of the Production Event. The Production Events are sorted chronologically in descending order based on Start Date. |
Production Plan Records
Production Plan records store information about the quantity of product that you plan to produce within a certain time period. This topic provides an alphabetical list and description of the fields that exist for the Production Plan family and appear on the Production Plan datasheet. The information in the table reflects the baseline state and behavior of these fields.
This family is enabled for site filtering, which means that records in this family can be assigned to a specific site and will only be accessible to users who are assigned to the same site and have the appropriate license and family privileges. For more information, refer to the Sites section of the documentation.
Field | Data Type | Description | Behavior and Usage |
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Data Entry Frequency | Character | A value representing how often you plan to enter production data and losses. | This field contains the following values:
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End Time | Date | The date and time on which the plan ends. |
For a Time-based plan, depending on the value you selected in the Template Frequency field, the end time is populated automatically. For a Quantity-based plan, the value is determined automatically based on the product quantity and start time that you specified. |
Plan Basis | Character |
The type of production plan. |
This field contains the following options:
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Plan ID | Character | A value that identifies the production plan. | You can select the link for a plan ID to view its details. |
Plan Type | Character | A value indicating the type of plan. |
The value in this field will be AP (Actual Plan) if you have created a Production Plan: The value in this field will be PT (Plan Template) if you created a Plan Template. |
Production Model | Character |
The order in which the products will be produced. |
This field contains the following values:
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Start Time | Date | The date and time on which the plan begins. | This field is populated automatically with the current date. |
Template Description | Character | A description of the production plan template. | You can enter a description for the Production Plan Template that you are creating or modifying. |
Template Frequency | Character | A value representing the end date of the production plan template. |
On the datasheet, this field appears as a list labeled Duration. You can select one of the following values:
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Template Name | Character | The name of the production plan template. | You can enter a value in this field manually. |
Production Profile Records
Production Profile records store information about a Product and its Production Unit. This topic provides an alphabetical list and description of fields that exist for the Production Profile family and appear in the Production Profile datasheet. The information in the table reflects the baseline state and behavior of these fields.
This family is enabled for site filtering, which means that records in this family can be assigned to a specific site and will only be accessible to users who are assigned to the same site and have the appropriate license and family privileges. For more information, refer to the Sites section of the documentation.
Field | Data Type | Description | Behavior and Usage | ||||||||||||||
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Alternate Product Name | Character | The name of the product that is associated with the Production Profile. |
This field appears as the Product Alias box in the datasheet. By default, it is populated with the value that is in the Product field. The value in this field is used to populate the Product Name field that appears in Production Plans and Production Plan Templates. You can enter a value in the field. You cannot, however, modify the value in the field if the Production Profile is associated with a Production Plan. | ||||||||||||||
Description | Text | A description of the Production Profile. | You can enter a value in this field. | ||||||||||||||
Max Demonstrated Rate | Numeric | The highest number of products that the Production Unit produced, disregarding the impact it may have on the assets involved in the process or on the quality of the product. | You can enter a value in this field. The value is appended with <Product UOM>/<Production Rate UOM>, where:
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Max Sustained Capacity Rate | Numeric | The number of products that the Production Unit can produce consistently without having any adverse effects on the assets involved in the process or on the quality of the product. | This field is disabled. By default, it is populated with a value that is based on the values in the following fields:
The numeric part of the value in the field is calculated as follows: Standard Batch Size / Standard Batch Cycle Time where: The numeric value is then appended with <Product UOM> / <Production Rate UOM>, where:
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Max Sustained Hourly Rate (MSHR) | Numeric | The rate associated with the hourly rate of Equivalent Downtime Hours. |
This field is used to calculate Equivalent Downtime Hours. This field is optional; however, if left blank, Equivalent Downtime Hours will not be used when reconciling losses. The field is automatically populated only if the MSHR Auto Calculate check box in the Settings window is selected. You can, however, modify the value in the field. The value in the field is calculated as follows: Standard Batch Size / Production Rate UOM (hours) where:
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Policy Instance ID | Character | The tag whose readings you want to automatically use to create Production Data records. |
This field is required if you want to use the process historian to populate the value in the Actual field of the associated Production Data record. It contains the button, which enables you to select the required value. | ||||||||||||||
Planning Rate | Numeric | The rate that is associated with the useful production time. | By default, this field is populated with the value in the Max Sustained Capacity Rate field. You can, however, modify the value. The value is used to populate the Short Range Plan field of the associated Production Data record, based on the following calculation: Planning Rate × Useful Production Time, where:
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Product UOM | Character | The unit that is associated with the product (for example, Barrels). | This field contains a list of values that exist in the Product UOM field of all the existing Production Profiles. You must select a value from the list or enter a new value. | ||||||||||||||
Production Rate UOM | Character | The rate at which you measure the production (for example, day). | This field contains a list of values that are populated by the MI_PLA_RATE_UOM System Code Table. By default, the field is populated with the value Day. | ||||||||||||||
Related Product Name | Character | The product that is associated with the Production Profile. |
This field appears as the Product box in the datasheet. It contains a list of values that exist in the Name field of all the existing Products. You must select a value in the field. When you save the Production Profile, it is linked to the selected Product. After the two records are linked, if you change the value in the Name field in the associated Product, the value in this field is automatically updated to reflect the change. You cannot modify the value in the field if the Production Profile is associated with a Production Plan. | ||||||||||||||
Related Production Unit | Character | The unit that is associated with the Production Profile. | This field does not appear in the datasheet. | ||||||||||||||
Standard Batch Cycle Time | Numeric | The amount of time that you would take to produce one batch of the product. | You must enter a value in this field. The value that you enter is appended with the value in the Production Rate UOM field. | ||||||||||||||
Standard Batch Size | Numeric | The amount of product that you can produce in one batch. | You must enter a value in this field. The value that you enter is appended with the value in the Product UOM field. |
Production Unit Records
Production Unit records store basic information about a single production unit. This topic provides an alphabetical list and description of the fields that exist for the Production Unit family and appear on the Production Unit datasheet. The information in the table reflects the baseline state and behavior of these fields.
Field | Data Type | Description | Behavior and Usage |
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Associated Unit | Character | A reference to a separate that contains more information about the Production Unit. |
Using this field, you can associate production loss to the asset hierarchy and information about all the losses will available at the asset hierarchy level of the associated unit. This field contains the button, which you can use to select the Functional Location that contains more information about the production unit. When you save the Production Unit, it will be linked automatically to the selected Functional Location. |
Production Unit Description | Text | A description of the Production Unit. | You can define this field manually. |
Production Unit Name | Character | The name of the Production Unit. | This field is required. |
Timezone | Character | The time zone that is associated with the Production Unit. |
By default, this field is set to (UTC - 05:00) Eastern Time (US & Canada). Important: If you create a plan with one time zone and later modify the time zone, the dates are updated in the UI based on the new time zone when you view the Production Data. The Production Data, however, will be corrupted if you add new data, modify the existing data, or delete the existing data.
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Profile Margin Records
Profile Margin records store information about the Margins in Production Profiles. This topic provides an alphabetical list and description of the fields that exist for the Profile Margin family and appear in the Margins subsection. The information in the table reflects the baseline state and behavior of these fields.
Field | Data Type | Description | Behavior and Usage |
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Default (Yes/No) | Numeric | The Production Profile default Margin. | You will select yes or no from a list to determine which Margin will be the default for the selected Production Profile. |
Margin ID | Character | The ID given to a Margin. | You will enter an ID for a Margin. |
Margin Value | Numeric | The value given to a Margin. | You will enter the value of a Margin. |