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How REA Magnet Wire, Inc. Transformed Plant Operations with Proficy® Software

REA Magnet Wire, Inc., a leading manufacturer of electrical conductors used in motors and transformers, operates five plants across North America. As the company scaled, so did the need for smarter, more connected operations. That’s where Proficy Software stepped in.

The Challenge
Managing hundreds of wire lines across large facilities made it difficult for supervisors and operators to maintain visibility and respond quickly to issues. Traditional systems couldn’t keep up with the pace of production or the complexity of operations.

The Solution
By implementing Proficy Historian and Operations Hub, Rea Magnet Wire gained:

• World-class data collection and performance with Proficy Historian
• Real-time visualization of machine and process data
• Faster decision-making and proactive issue resolution
• Scalable deployment across all five manufacturing plants

“The Historian is a top-notch, world-class product that’s worked super well for us and really advanced what we can do.”
— John Haydock, Rea Magnet Wire, Inc.

The Impact
Operators now rely on intuitive dashboards to monitor machine performance, while supervisors can quickly identify and respond to critical issues. What was once a challenge is now a competitive advantage—driven by data, powered by Proficy Software.

Curious and want to learn more? Discover how the Proficy Software portfolio seamlessly integrates HMI/SCADA, data Historian, and MES layers unified by a common UX, Operations Hub, to accelerate project deployment and enhance results. Click here to watch a Proficy Portfolio video.