Automotive Manufacture
Take control of downtime

Predictive Analytics Software – SmartSignal

Move from reactive maintenance to predictive maintenance with SmartSignal. Prevent equipment downtime with AI/ML-driven models for detecting, diagnosing, & forecasting emerging failures.

SmartSignal Predictive Analytics

Overview

Start Every Day With Zero Surprises With SmartSignal

Legacy solutions for maintenance may lead to increased downtime, reduced equipment lifespan and operational inefficiency.

Reduced Unplanned Downtime: Reactive maintenance can lead to increased downtime, disrupting operations and leading to significant financial losses. SmartSignal provides early and accurate detection of emerging equipment issues, allowing going from reactive to proactive maintenance.

Increased Equipment Lifespan: Running equipment to the point of failure can shorten overall lifespan. SmartSignal forecasts actual malfunction time frame to allow accurate maintenance prioritization and scheduling.

Operational Efficiency: Reactive fixes can lead to inefficiencies in operations, as unplanned downtime disrupts production schedules and can cause delays in meeting commitments. SmartSignal increases reliability and efficiency by preventing unexpected shutdowns and catastrophic failures, thus ensuring continuous operations.

Unlike generic AI/ML solutions, SmartSignal provides users access to powerful AI/ML-driven Digital Twin blueprints that use GE Vernova failure mode knowledge, accelerating time-to-value across your investments. SmartSignal is equipment-agnostic empowering you with scalability and flexibility.

Experience SmartSignal

card-image
card-image
card-image
card-image
card-image
card-image
card-image

Analytics at Work

Analytics for 350+ equipment types, featuring quick setup, and Digital Twins built to prevent failures, saving time and costs.

$1.6B+

Customer production and mechanical losses avoided

3.41

Months is the average customer return on investment (ROI)

$60M

The average loss avoided per notification alert

Anticipate Failures

Read how Total EP achieved zero unanticipated failures and no downtime by using SmartSignal’s predictive analytics.

GE Vernova

Verdantix Market Overview

Verdantix Analyzes Software Vendors Delivering Transformative AI Analytics Solutions

GE Vernova

Detect Anomalies

Anomaly detection models compare sensor readings to a particular machine’s normal, predicted values for all relevant parameters, such as load, temperatures, pressures, vibration readings, and ambient conditions. SmartSignal detects and identifies events and abnormal behavior by the differences between real-time actual data and predicted, normal behavior— not by thresholds on actual values.

GE Vernova

Diagnostic Analysis

Anomaly notifications are compared with precursor signatures based upon pattern and persistence, using data from over 19,500 rotating, fixed, mobile and electrical assets. Notifications provide prioritized diagnostics with a localized, apparent cause for each developing problem and advisories, supported by charts of pattern differences, so users can track and diagnose the developing failures.

GE Vernova

Predictive Analysis & Time-To-Action

Forecasting Using multiple analytics and desired time windows, engineers can forecast when the equipment will reach an alarm limit and require immediate remediation. With this intelligence, teams can prioritize and schedule corrective actions to avoid downtime at minimal cost. Time-to-action analysis can be applied independently any time to forecast future maintenance needs.

How it Works
GE Vernova

Unified Dashboard

Visualize, analyze, and act on alerts: perform root cause analysis and track maintenance success. Our asset-intensive customers tell us that SmartSignal is where they start their day. With all your critical data interpreted in an intuitive dashboard, end-users and leadership can get a near 360-degree view of tagged assets in one place.

GE Vernova

Rapid Time- to- Value

Backed by expertise, SmartSignal Digital Twins are built on years of GE expertise in industrial manufacturing, operations, service, and software. The growing Digital Twin catalogue covers more than 330 common industrial assets, providing predictive, diagnostic, and forecasting analytics.

Standard analytic blueprints for rotating, fixed, electrical and mobile equipment classes are rapidly trained to create accurate machine learning analytics tailored for each monitored asset. These analytics leverage a wealth of asset class intelligence including known failure modes, instrumentation inputs, operating context, engineering specifications and GE subject matter expertise.

GE Vernova

Turnkey Service Options

GE Vernova Industrial Managed Services (IMS) offers a range of expert services to guide and facilitate your SmartSignal success. GE Vernova monitoring centers worldwide can provide 24x7 asset monitoring, issue triage and notification, remediation guidance, analytics management, and strategy consulting. IMS services are available with software purchase/ subscription or as a turnkey outsourced offering – eliminating the need to own or manage software all together. GE IMS monitors thousands of assets around the globe and has saved our customers over $1.6 Billion USD over its history.

GE Vernova

Scalability and Flexibility

SmartSignal is also available as an integrated pillar of GE Vernova Asset Performance Management, combining powerful analytics within a comprehensive asset and O&M management solution. The close integration other APM capabilities allow SmartSignal data and results to be a core component of health dashboards and reports, reliability management activities, strategic planning and other APM functions.

Resources

Blogs

Videos

Customer Stories

Featured Customer Story

card-image

A2A: from on-premises SmartSignal models to cloud-based APM Predictive Analytics

Italian utility company A2A, aims to play a leading role in Italy’s sustainable growth and has a goal of achieving carbon neutrality by 2040. In its 10-year plan, the company plans to make 11B€ investments in energy transition and 7B€ investments in the circular economy. Learn about the company’s digital journey – the adoption of SmartSignal and GE Digital’s APM software, and how the A2A monitoring center supports efficient and reliable power generation by preventing asset failures.

Customer Stories

Contact us today

Let our experts show you how GE Vernova’s Software business can accelerate your operational excellence program and energy transition.

Thank you for getting in touch! 

We’ve received your message, One of our colleagues will get back to you soon. Have a great day!