Elopak implements GE Vernova solutions to continuously optimize their production process

Customer Story Bar

Elopak
Improved product quality
Reduced waste
Cross-site interoperability

Customer Information

Introduction

Company

Elopak

Products

CIMPLICITY, Proficy Historian for Cloud, Proficy Plant Applications, Proficy Operations Hub, HMI/SCADA, Data Historian

Elopak is a leading global supplier of carton packaging, filling equipment and after-market services founded in Norway in 1957. Today, Elopak operates in 11 manufacturing sites, employs 2.700 people, and sells over 14 billion cartons every year across more than 70 countries to privately owned companies in food and retail. They use renewable, recyclable, and sustainably sourced materials to provide innovative packaging solutions. Their iconic Pure-Pak® cartons are designed with the environment, safety, and convenience front of mind. They offer a natural and convenient alternative to plastic bottles and fit within a low carbon circular economy.

They were looking to take the next step in their digitalization journey by using real-time data to continuously optimize their production process. They needed a way to address order execution, production traceability, quality registration, data collection, and ERP integration in order to minimize production costs, increase production quality, and maximize customer satisfaction – all while using a mature standard MES solution, integrated with current processes with little customization needed.

They adopted Novotek’s 5-step model approach: Connect, Model, Store, Visualize, and Optimize and implemented GE Vernova’s solutions to help empower operators make the right decisions.

Results from optimized production:
  • Highest quality products
  • Significantly reduced waste
  • Centralized configuration and standardization across sites in Europe and North America
  • Proficy Operations Hub as the interface for Production Users and named users like engineers, supervisors, and managers for relevant dashboards
  • Configured dashboards & reports, made available to 100’s of users across their sites
Elopak digitaliseert het productieproces en verkrijgt realtime inzicht
02:24
Video credit: GE Vernova
Continuous data collection and recording

The system continuously collects and records data in real-time per lot. Operators receive direct insights via intuitive apps and supervisors see where immediate attention is needed. All production information such as quality, downtime, waste, and traceability is automatically stored.

Templatized systems for easy cross-site interoperability

The system is based on templates and can easily be rolled out to other plants, taking into account local best practices. This ensures products with the highest quality and significantly reduces waste.

About Novotek

Novotek has over 30 years of experience delivering innovative solutions in industrial IT, automation, digitalization, and cybersecurity. Their highly skilled team excels at harnessing the power of industrial data, enabling businesses to optimize operations, enhance efficiency, and drive digital transformation.

With a strong local presence, they help customers unlock the full potential of their data, laying the foundation for smarter decision-making and sustained growth. Their commitment to excellence and dedicated support empowers businesses to embrace digitalization and confidently achieve measurable results.